Polycrystalline Isolation Layer for III-V Semiconductor Leakage

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Solution Overview

Problem

Semiconductor structures, particularly high-voltage power electronic devices, face challenges with high capacitance and body-to-body leakage, which existing measures like triple well isolation and silicon-on-insulator wafers do not fully address, necessitating improved electrical isolation methods.

Innovation Solution

A semiconductor substrate with a single-crystal material and a layer stack including a III-V compound semiconductor material, where a polycrystalline layer is formed beneath the stack through ion implantation and thermal treatment, enhancing electrical resistivity and reducing radiofrequency losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If triple well isolation is used to reduce body-to-body leakage, then electrical isolation is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveelectrical isolationVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the isolation function from complex multi-well structures and implements it through a single polycrystalline layer formed by ion implantation and thermal treatment, simplifying the isolation structure while maintaining electrical isolation effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the crystalline state parameter of the semiconductor substrate by transforming a single-crystal region into a polycrystalline layer through controlled thermal treatment, thereby achieving electrical isolation without increasing structural complexity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If silicon-on-insulator wafer is used to reduce capacitance, then electrical isolation is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveelectrical isolationVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a temporary polycrystalline layer formed through ion implantation and thermal treatment that serves the isolation function during device operation, avoiding the need for expensive silicon-on-insulator wafers while maintaining manufacturing simplicity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the electrical properties of the substrate by creating a polycrystalline region with high resistivity through thermal treatment, achieving isolation效果 without requiring complex silicon-on-insulator structures

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If polycrystalline layer is formed to reduce radiofrequency losses, then electrical isolation is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveradiofrequency lossesVSAvoidprocess complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical isolation structures with a field-based solution using ion implantation and thermal treatment to create a polycrystalline layer with high resistivity, reducing radiofrequency losses through material property modification rather than structural complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the phase transition from single-crystal to polycrystalline state through controlled thermal treatment, creating a region with different electrical properties that reduces radiofrequency losses without requiring complex manufacturing processes

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in improved electrical isolation and linearity of active device structures, reducing radiofrequency losses and addressing capacitance and leakage issues, while allowing for the formation of high-electron-mobility transistors with enhanced performance.

Implementation Method 1

enhancing electrical resistivity

Methodology Applied
Scientific EffectElectrical resistivity: Electrical Resistance

Implementation Method 2

formed by ion implantation

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 3

thermal treatment

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS11515397B2III-V compound semiconductor layer stacks with electrical isolation provided by a trap-rich layer
Publication Date: 2022.11.29 GLOBALFOUNDRIES US INC
  • US11515397B2 patent drawing
  • US11515397B2 patent drawing
  • US11515397B2 patent drawing

AI summary

Semiconductor structures including electrical isolation and methods of forming a semiconductor structure including electrical isolation. A layer stack is formed on a semiconductor substrate comprised of a single-crystal semiconductor material. The layer stack includes a semiconductor layer comprised of a III-V compound semiconductor material. A polycrystalline layer is formed in the semiconductor substrate. The polycrystalline layer extends laterally beneath the layer stack.