Polycyclic Aromatic Compounds for OLED Film Formation

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Solution Overview

Problem

Current technologies face challenges in developing a blue light-emitting material with high color purity and solubility, as well as improving film formability, wet coatability, and thermal stability for organic electroluminescent elements, particularly using low molecular weight materials.

Innovation Solution

A novel polycyclic aromatic compound with a boron, nitrogen, or oxygen atom linked to multiple aromatic rings, and functional groups is used as a dopant or host in a light-emitting layer-forming composition, enhancing solubility, film formability, and in-plane orientation, which improves the efficiency and lifetime of organic electroluminescent elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a vacuum deposition method is used to form organic layers, then high-quality uniform films can be obtained with minimal impurities, but the apparatus is expensive and continuous manufacturing is difficult

Engineering Contradiction:
Improvefilm quality uniformityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical vacuum deposition process with a chemical wet film formation process using specially designed ink compositions. The ink contains polycyclic aromatic compounds with functional groups that enable solution processing, allowing film formation through coating techniques instead of vacuum deposition, thereby reducing apparatus cost while maintaining film quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the chemical parameters of the organic materials by introducing functional groups (such as carboxylic acid groups) to the polycyclic aromatic compounds. This modification enables the materials to be processed in solution form rather than requiring vacuum deposition, fundamentally changing the manufacturing approach from mechanical to chemical processing

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a wet film formation method is used to form organic layers, then continuous manufacturing is possible at lower cost, but lamination is difficult and high-quality uniform coating films without impurities are hard to obtain

Engineering Contradiction:
Improvemanufacturing costVSAvoidfilm quality uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical parameters of the organic compounds by adding functional groups that improve solubility and film-forming properties. These parameter changes enable the wet film formation method to produce high-quality uniform films by controlling the chemical interactions in the solution state, overcoming the limitations of conventional wet processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite ink compositions containing polycyclic aromatic compounds with functional groups combined with appropriate solvents and additives. This composite approach enables simultaneous achievement of good solubility, uniform film formation, and minimal impurities through the synergistic effects of the components

Inventive Principle:
Principle #40Composite materials

3Device complexity

If conventional polycyclic aromatic compounds are used for blue light-emitting layers, then structure is simple, but solubility is poor and practical characteristics are not achieved

Engineering Contradiction:
Improvemolecular structureVSAvoidcolor purity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality modification by adding functional groups to specific positions on the polycyclic aromatic compound molecules. This localized modification improves solubility and film-forming characteristics without fundamentally changing the core polycyclic aromatic structure, thereby maintaining the desired optical properties while achieving practical manufacturability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical and chemical parameters of the polycyclic aromatic compounds by introducing functional groups that enhance solubility in common solvents. This parameter change enables the use of wet film formation methods while maintaining the molecular structure necessary for blue light emission with high color purity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of this compound in the light-emitting layer-forming composition results in organic electroluminescent elements with high color purity, low voltage, and extended lifetime, achieved through improved solubility, film formability, and thermal stability.

Implementation Method 1

An organic EL element has a structure having a pair of electrodes composed of a positive electrode and a negative electrode, and a single layer or a plurality of layers which are disposed between the pair of electrodes and contain an organic compound

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11807656B2Polycyclic aromatic compound and light emission layer-forming composition
Publication Date: 2023.11.07 SK MATERIALS JNC CO LTD
  • US11807656B2 patent drawing
  • US11807656B2 patent drawing
  • US11807656B2 patent drawing

AI summary

The objective of the invention is to provide a polycyclic aromatic compound in which solubility to a solvent, film formability, wet coatability, thermal stability, and in-plane orientation are improved. This objective is achieved by alight emission layer-forming composition comprising: as a first component, at least one type of dopant material selected from the group consisting of polycyclic aromatic compounds represented by general formula (A) and polycyclic aromatic oligomer compounds including a plurality of structures represented by general formula (A); as a second component, a specific low-molecular-weight host material; and, as a third component, at least one type of organic solvent. In formula (A), ring A, ring B, and ring C each independently represent an aryl ring or a hetero aryl ring, Y1 is B, and X1 and X2 each independently represent O or N—R wherein at least one of X1 and X2 is N—R.