Polycyclic Viscosity Reducer Compositions for Heavy Oil Transport

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The extraction of heavy oil with high viscosity is difficult due to its high viscosity, which hampers the efficient transport in wellbore fluid conduits, necessitating the development of viscosity reducer compositions to maintain fluid flow and enhance extraction efficiency.

Innovation Solution

A viscosity reducer composition comprising polycyclic compounds, polymers covalently attached to polyaromatic compounds, rheology modifiers, surfactants, and an aqueous solution, which interact with crude oil to form a stable emulsion, reducing viscosity through interactions with asphaltene structures and intermolecular forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If heavy oil with high viscosity is transported through wellbore fluid conduits, then extraction can be performed, but the high viscosity hampers efficient transport and maintains difficult flow characteristics

Engineering Contradiction:
Improveextraction efficiencyVSAvoidfluid flow characteristics
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by modifying the physical and chemical properties of heavy oil through the addition of viscosity reducer compositions. These compositions contain specific compounds (including aromatic hydrocarbons, cyclic hydrocarbons, and their derivatives) that change the rheological parameters of the oil, reducing its viscosity and improving flow characteristics while maintaining extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses viscosity reducer compositions as intermediary substances that mediate between the heavy oil and the wellbore fluid conduit system. These compositions interact with the oil to reduce its viscosity, acting as a mediator that enables efficient transport without requiring direct modification of the oil's fundamental composition.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If viscosity reducer compositions are added to reduce heavy oil viscosity, then transport efficiency improves, but the complexity of the fluid system increases

Engineering Contradiction:
Improvetransport efficiencyVSAvoidfluid system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite materials in the form of viscosity reducer compositions that combine multiple components (aromatic hydrocarbons, cyclic hydrocarbons, and their derivatives) to achieve effective viscosity reduction. This composite approach allows the system to maintain reduced viscosity while managing the complexity through a formulated composition rather than multiple separate additives.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively reduces the viscosity of heavy oil, improving its transport and extraction efficiency by breaking down asphaltene structures and forming a stable oil-in-water emulsion, enhancing productivity and recovery from heavy oil resources.

Implementation Method 1

combining the viscosity reducer composition and crude oil to form an emulsion, wherein the emulsion has a volume ratio of the crude oil to the viscosity reducer composition from 50:50 to 90:10

Methodology Applied
Scientific EffectEmulsion formation: Emulsion

Implementation Method 2

adding one or more surfactants to the suspended solution to form a viscosity reducer composition precursor

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 3

one or more polymers covalently attached to one or more polyaromatic compounds

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Implementation Method 4

breaking down asphaltene structures and forming a stable oil-in-water emulsion

Methodology Applied
Scientific EffectAsphaltene structure breakdown:

Data Source

PatentUS12421443B2Viscosity reducer compositions, methods for producing, and methods of using
Publication Date: 2025.09.23 SAUDI ARABIAN OIL CO
  • US12421443B2 patent drawing
  • US12421443B2 patent drawing
  • US12421443B2 patent drawing

AI summary

A viscosity reducer composition may include one or more polycyclic compounds, one or more polymers covalently attached to one or more polyaromatic compounds, one or more rheology modifiers, one or more surfactants, and an aqueous solution.