Polydextrose Solid Dispersion for Water-Insoluble Drug Bioavailability

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Solution Overview

Problem

Existing pharmaceutical compositions with solid dispersions fail to adequately enhance the bioavailability of water-insoluble active principles due to low solubility issues along the gastrointestinal tract, with conventional methods like micronization and solvent-based approaches being costly and environmentally problematic, and high-temperature methods compromising chemical stability.

Innovation Solution

A novel pharmaceutical composition featuring a solid dispersion with a polymer matrix comprising a blend of polydextrose and another polymer, where both polymers constitute continuous phases, with polydextrose making up at least 20% of the matrix, promoting disintegration in an aqueous medium and improving bioavailability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the solvent approach is used to prepare solid dispersions, then the active principle can be solubilized in the matrix, but the process becomes complex and costly with environmental and health problems due to solvent treatment

Engineering Contradiction:
Improvesolubility of active principleVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the solvent from the preparation process entirely, using a melt approach where the active principle is incorporated into the polydextrose matrix at elevated temperatures without requiring solvent dissolution. This eliminates the complex solvent treatment steps while achieving the desired solid dispersion.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the chemical/solvent-based dissolution mechanism with a thermal/melt-based incorporation mechanism. The active principle is dissolved in the molten polydextrose matrix and then trapped in the amorphous state upon cooling, substituting the solvent role with a melt phase.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If the molten approach is used to prepare solid dispersions, then the process is simpler and avoids solvent problems, but high temperatures affect the chemical stability of the active principle

Engineering Contradiction:
Improveprocess simplicityVSAvoidchemical stability of active principle
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent modifies the temperature parameters of the melt approach, using controlled elevated temperatures (typically below the decomposition point of the active principle) and rapid cooling to achieve solidification before thermal degradation can occur. This balances process simplicity with chemical stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs rapid cooling of the molten matrix to quickly pass through the temperature range where thermal degradation could occur, trapping the active principle in the amorphous state before significant thermal damage can happen. This 'rushing through' the critical temperature zone minimizes stability issues.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Quantity of substance

If conventional solid dispersions are used, then the active principle is dispersed in the matrix, but the solubility remains low along the gastrointestinal tract resulting in poor bioavailability

Engineering Contradiction:
Improvedispersion of active principleVSAvoidbioavailability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the polydextrose matrix from crystalline to amorphous through controlled cooling of the melt. This amorphous state creates a more favorable environment for maintaining the active principle in a solubilized state during gastrointestinal transit, significantly improving apparent solubility and bioavailability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid dispersion system where the active principle is incorporated within the amorphous polydextrose matrix, forming a new material system with enhanced solubility properties compared to the pure active principle or conventional crystalline dispersions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively increases the bioavailability of active principles by accelerating disintegration in the stomach, reducing the risk of precipitation and improving solubility, as demonstrated by increased dissolution rates and bioavailability in clinical studies.

Implementation Method 1

polydextrose, in the form of a continuous polydextrose phase, in order to promote the disintegration of the composition in an aqueous medium

Methodology Applied
Scientific EffectDisintegration in aqueous medium: Solvation

Implementation Method 2

Pharmaceutical compositions in the form of solid dispersions of active principles are well known to those skilled in the art. They are generally used to improve the solubility of active principles

Methodology Applied
Scientific EffectSolid dispersion: Dispersion (of waves)

Data Source

PatentUS9084730B2Pharmaceutical composition comprising a solid dispersion with a polymer matrix containing a continuous polydextrose phase and a continuous phase of a polymer other than polydextrose
Publication Date: 2015.07.21 SANOFI SA(FR)
  • US9084730B2 patent drawing
  • US9084730B2 patent drawing
  • US9084730B2 patent drawing

AI summary

The present invention relates to a solid pharmaceutical composition comprising a solid dispersion containing at least one active principle and a pharmaceutically acceptable polymer matrix,a characterized in that said pharmaceutically acceptable polymer matrix comprises a blend of (i) polydextrose, in the form of a continuous polydextrose phase, in order to promote the disintegration of the composition in an aqueous medium, and (ii) at least one polymer other than polydextrose, in the form of a continuous phase of this polymer, whereby the polydextrose is in a concentration of at least 20 wt % and the at least one polymer other than polydextrose is in a concentration of at least 20 wt % in relation to the total weight of said pharmaceutically acceptable polymer matrix.