Polydopamine Composite Separator for Lithium-Sulfur Battery Polysulfide Trapping

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Solution Overview

Problem

Lithium-sulfur batteries face capacity and lifetime issues due to the elution and diffusion of lithium polysulfide from the positive electrode, which reduces their charge capacity and energy efficiency.

Innovation Solution

A separator for lithium-sulfur batteries is developed with a composite coating layer containing polydopamine and a conductive material, applied to the surface facing the positive electrode, which absorbs lithium polysulfide and provides additional electric conductivity and reaction sites, preventing elution and diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional separator is used in lithium-sulfur batteries, then the battery structure is simple and easy to manufacture, but lithium polysulfide elutes and diffuses from the positive electrode, causing capacity and lifetime degradation

Engineering Contradiction:
Improvebattery capacity and lifetimeVSAvoidseparator structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator is constructed as a composite material system consisting of a base separator layer and a coating layer containing polydopamine and conductive material. This composite structure combines the mechanical separation function of the base separator with the polysulfide adsorption and electrical conductivity functions of the coating layer, thereby preventing polysulfide diffusion while maintaining structural simplicity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating layer is designed with a porous structure that allows lithium ion transport while providing large surface area for polysulfide adsorption. The porous morphology enables the coating layer to effectively trap polysulfides through physical adsorption and chemical interaction, preventing their diffusion to the negative electrode

Inventive Principle:
Principle #31Porous materials

2Ease of manufacture

If the separator surface is left untreated, then the manufacturing process is simple, but lithium polysulfide diffuses into the electrolyte and reacts with the negative electrode, causing corrosion and capacity loss

Engineering Contradiction:
Improveseparator preparation simplicityVSAvoidpolysulfide diffusion and electrode corrosion
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The coating layer acts as an intermediary barrier between the positive electrode and the electrolyte/negative electrode. It mediates the interaction by adsorbing polysulfides that would otherwise diffuse into the electrolyte, and provides a conductive pathway for electrons while blocking polysulfide transport to the negative electrode

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful polysulfides are extracted from the electrolyte phase by the coating layer through adsorption. The coating layer selectively removes polysulfides from the electrolyte environment, preventing their harmful reactions with the negative electrode while allowing lithium ions to pass through

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a coating layer with polydopamine and conductive material is applied to the separator, then polysulfide diffusion is prevented and battery performance is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvebattery capacity retentionVSAvoidseparator coating structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer parameters such as thickness, polydopamine concentration, and conductive material content are optimized to achieve the desired performance. By controlling these parameters within specific ranges, the coating layer effectively prevents polysulfide diffusion while maintaining reasonable manufacturing complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite coating layer enhances battery capacity and lifetime by preventing lithium polysulfide diffusion and providing additional reduction reaction sites, leading to improved performance.

Implementation Method 1

a separator for a lithium-sulfur battery having a composite coating layer including polydopamine... which absorbs lithium polysulfide and provides additional electric conductivity and reaction sites, preventing elution and diffusion

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a composite coating layer including polydopamine and a conductive material... providing additional electric conductivity and reaction sites

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10622669B2Lithium-sulfur battery separation film having composite coating layer including polydopamine, manufacturing method therefor, and lithium-sulfur battery comprising same
Publication Date: 2020.04.14 LG ENERGY SOLUTION LTD
  • US10622669B2 patent drawing
  • US10622669B2 patent drawing

AI summary

The present invention relates to a separator for a lithium-sulfur battery having a composite coating layer including polydopamine, and a method for preparing the same, and in particular, to a lithium-sulfur battery suppressing lithium polysulfide elution by using a composite coating layer including polydopamine and a conductive material on one surface of a separator. In the lithium-sulfur battery according to the present invention, a porous structure of polydopamine adsorbs lithium polysulfide eluted from a positive electrode preventing elution and diffusion, and by providing additional electric conductivity, a reaction site of a positive electrode active material is provided, and therefore, battery capacity and life time properties are enhanced.