Polyelectrolyte Multilayer Coatings for Sustained Drug Release

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Solution Overview

Problem

Current medical devices for drug delivery, such as surgical implants, face challenges in effectively releasing bioactive agents due to the nature of drug attachment, which can limit their therapeutic efficacy and longevity.

Innovation Solution

The development of medical devices with a substrate coated in alternating layers of polyelectrolytes, where the polyelectrolytes possess opposite charges, allowing for the attachment of bioactive agents through electrostatic attraction, and potentially incorporating clay platelets for enhanced bioactive agent delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional drug attachment methods are used on medical devices, then the device structure remains simple, but the controlled and sustained release of bioactive agents is limited

Engineering Contradiction:
ImproveDuration of bioactive agent releaseVSAvoidComplexity of coating structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The coating is segmented into multiple alternating layers of polyelectrolytes with opposite charges, creating a layered structure that enables controlled drug release. Each layer serves as a distinct functional unit in the multilayer coating system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials by combining multiple polyelectrolyte layers with different charge characteristics to form a multifunctional coating system that provides both structural integrity and controlled drug delivery capabilities.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If a single-layer coating is used on the medical device, then the manufacturing process is simple, but the ability to deliver multiple bioactive agents with different charges is limited

Engineering Contradiction:
ImproveAbility to deliver various bioactive agentsVSAvoidManufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The alternating polyelectrolyte layer structure provides universal functionality by enabling the delivery of multiple types of bioactive agents with different charges through the same coating system, accommodating diverse therapeutic needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Different layers in the alternating polyelectrolyte coating have different local qualities (opposite charges), allowing selective attachment and delivery of specific bioactive agents with corresponding charges to specific layers.

Inventive Principle:
Principle #3Local quality

3Productivity

If rapid drug release is achieved, then the initial therapeutic effect is strong, but the sustained release duration is reduced

Engineering Contradiction:
ImproveRate of bioactive agent releaseVSAvoidDuration of drug release
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The coating system provides dynamic drug release characteristics where the release rate can be modulated by adjusting the number of layers, layer thickness, and polyelectrolyte composition, enabling adaptation between rapid initial release and sustained prolonged release.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The alternating layer structure creates a periodic pattern of charge distribution that facilitates staged drug release, with different layers releasing their associated bioactive agents at different rates and times, achieving both initial burst and sustained release effects.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables controlled and sustained release of bioactive agents, improving therapeutic efficacy and tissue integration, while allowing for the use of various bioactive agents with different charges, enhancing the medical device's functionality in drug delivery applications.

Implementation Method 1

the polyelectrolytes possessing opposite charges, allowing for the attachment of bioactive agents through electrostatic attraction

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

at least one layer comprising a clay platelets, the clay platelets possessing a charge opposite the charge on the substrate

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS9750839B2Drug eluting medical devices
Publication Date: 2017.09.05 COVIDIEN LP
  • US9750839B2 patent drawing
  • US9750839B2 patent drawing

AI summary

Medical devices possessing coatings are provided. The coatings include at least one polyelectrolyte, capable of changing the surface charge of the device to which they are applied. The polyelectrolytes permit attachment of charged bioactive agents thereto. Multiple polyelectrolytes, possessing opposite charges, may be sequentially applied to produce a medical device having multiple layers. Methods for forming such devices are also provided.