Polyelectrolyte Nanoparticles Stabilize CO2 Foam for EOR

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Solution Overview

Problem

CO2 flooding for enhanced oil recovery faces issues such as low mobility ratio, viscous fingering, and gravity override due to the low density and viscosity of CO2, leading to poor sweep efficiency and reduced oil recovery, with existing solutions like WAG and CO2 foams facing stability and adsorption problems.

Innovation Solution

The use of polyelectrolyte-based nanoparticles in surfactant-based CO2 foams, which are stabilized by electrostatic attraction and designed to maintain stability and improve mobility control, increasing oil recovery by enhancing foam quality and reducing adsorption to reservoir rock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If CO2 is injected under miscible conditions to reduce oil viscosity, then oil recovery percentage increases, but mobility ratio decreases causing flow segregation and poor sweep efficiency

Engineering Contradiction:
Improveoil recovery percentageVSAvoidmobility ratio
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the physical state and properties of CO2 by forming it into a foam structure with surfactant and polyelectrolyte complex nanoparticles. This transforms CO2 from a low-viscosity gas into a foam with adjustable viscosity and mobility characteristics, allowing optimization of both oil recovery and mobility ratio simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite foam system combining CO2 gas, surfactant molecules, and polyelectrolyte complex nanoparticles. This composite structure provides synergistic effects where the surfactant stabilizes the foam and the nanoparticles enhance viscosity and control mobility, resolving the contradiction between high oil recovery and poor mobility ratio

Inventive Principle:
Principle #40Composite materials

2Reliability

If surfactant-based CO2 foam is used to reduce CO2 mobility, then sweep efficiency improves, but foam stability decreases due to thermodynamic instability and surfactant adsorption

Engineering Contradiction:
ImproveCO2 mobility controlVSAvoidfoam stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces polyelectrolyte complex nanoparticles as intermediary stabilizing agents that work alongside surfactants. These nanoparticles adsorb at the gas-liquid interface and form a protective network that reinforces foam lamellae, preventing collapse and reducing surfactant adsorption losses to reservoir rock

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition of the foam system by adding polyelectrolyte complex nanoparticles with specific charge characteristics. This modification alters the interfacial properties and electrostatic interactions at the gas-liquid interface, enhancing foam stability without compromising mobility control

Inventive Principle:
Principle #35Parameter changes

3Reliability

If water alternating gas (WAG) injection is used to increase water saturation and reduce CO2 saturation, then mobility ratio improves, but injectivity of both CO2 and water decreases

Engineering Contradiction:
Improvemobility ratioVSAvoidinjectivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent extracts the mobility control function from the WAG process and implements it through CO2 foam. By forming CO2 into a foam structure, the system achieves mobility ratio improvement inherent to WAG without requiring alternating water injection, thereby maintaining continuous CO2 injection and high injectivity

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyelectrolyte-based nanoparticle-stabilized CO2 foams demonstrate improved stability and sweep efficiency, increasing oil recovery by up to 20% compared to traditional CO2 flooding methods, while maintaining low permeability damage and environmental friendliness.

Implementation Method 1

The foam includes a gas or supercritical phase and a liquid dispersion phase. The polyelectrolyte material is present, at least in part, at the lamellae or phase boundaries of the foam. The polyelectrolyte material is primarily formed of nanoparticles including cationic polyelectrolytes and anionic polyelectrolytes that are electrostatically attracted to one another.

Methodology Applied
Scientific EffectElectrostatic attraction: Ion Repulsion/Attraction

Data Source

PatentUS10214680B2Stability improvement of CO<sub>2 </sub>foam for enhanced oil recovery applications using polyelectrolytes and polyelectrolyte complex nanoparticles
Publication Date: 2019.02.26 UNIVERSITY OF KANSAS
  • US10214680B2 patent drawing
  • US10214680B2 patent drawing
  • US10214680B2 patent drawing

AI summary

Polyelectrolyte nanoparticles are generated to stabilize foam for use in enhanced oil recovery. Stability is further enhanced by optimizing pH and a ratio of polycationic and polyanioinic materials, resulting in stronger and longer lasting foams in the presence of crude oil. Use of these nanoparticles results in negligible damage to formation permeability.