Polyether-Functionalized Polyacid Dispersants for Non-Aqueous Media

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Solution Overview

Problem

Existing dispersants for particulates in organic solvents and polymers lack effective dispersion properties and stability, particularly in non-aqueous media, limiting their application in coatings and inks.

Innovation Solution

A polyether functionalized polyacid reacted with an aminic polybasic species to create a dispersant with specific polyether segments and functional linkages, forming ionic and covalent bonds, which enhances dispersion stability and load capacity in organic media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional dispersants are used in non-aqueous media, then basic dispersion function is provided, but dispersion stability and load capacity are insufficient

Engineering Contradiction:
Improvedispersion stabilityVSAvoidparticulate load capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The dispersant is designed as a composite molecular structure combining polyether segments (for solubility and steric stabilization) with polyacid-polyamine reaction products (for electrostatic stabilization and adhesion). This composite structure enables simultaneous achievement of high dispersion stability and increased particulate load capacity in non-aqueous media.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The dispersant molecule exhibits local quality differentiation with hydrophilic polyether segments interacting with particulate surfaces and hydrophobic regions compatible with non-aqueous media. This localized functional differentiation allows the dispersant to simultaneously stabilize particles while maintaining compatibility with the organic continuous phase, thereby increasing load capacity without sacrificing stability.

Inventive Principle:
Principle #3Local quality

2Reliability

If dispersant concentration is increased to improve dispersion stability, then particle stabilization improves, but viscosity of the organic medium increases

Engineering Contradiction:
Improvedispersion stabilityVSAvoidviscosity
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The dispersant achieves effective stabilization at low concentrations due to its high molecular efficiency. The polyether functional groups provide strong adsorption to particulate surfaces, while the amphiphilic structure ensures compatibility with non-aqueous media, reducing the required dispersant concentration and thus minimizing viscosity increase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dispersant structure extracts and utilizes the stabilizing function from traditional high-concentration formulations by incorporating reactive polyether segments that strongly bind to particle surfaces. This extracted high-efficiency stabilization mechanism allows effective dispersion at lower concentrations, thereby controlling viscosity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If polyether functionalization is applied to polyacid, then compatibility with non-aqueous media improves, but molecular structure complexity increases

Engineering Contradiction:
Improvecompatibility with non-aqueous mediaVSAvoidmolecular structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The polyether-functionalized polyacid is segmented into distinct functional regions: polyether segments for non-aqueous compatibility and polyacid groups for particle interaction. This segmentation allows each segment to perform its specific function independently, achieving high adaptability while managing structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dispersant significantly improves particulate load and reduces viscosity, achieving stable and uniform particle size distributions, thereby enhancing the performance of coatings and inks.

Implementation Method 1

a polyether functionalized polyacid reacted with an aminic polybasic species... forming ionic and covalent bonds

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Implementation Method 2

a surface active reaction product of a polyether functionalized polyacid reacted with an aminic polybasic species

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3041601B1Multi-acid multi-base graft copolymer dispersants
Publication Date: 2019.11.20 LUBRIZOL ADVANCED MATERIALS INC
  • EP3041601B1 patent drawing
  • EP3041601B1 patent drawing
  • EP3041601B1 patent drawing

AI summary

A composition comprising particulate solid, an organic medium and a dispersant comprising a polyacrylic copolymer functionalized with a polyether and reacted with an aminic polybasic species.