Polyether Porous Solid Electrolyte for Battery Flexibility

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Solution Overview

Problem

Solid electrolytes used in all-solid-state lithium secondary batteries have poor flexibility, making them prone to breakage under external forces and affecting battery cycle performance due to expansion and shrinkage of electrode active materials.

Innovation Solution

A solid electrolyte with a porous dielectric having interconnected pores of 20 nm to 100 nm diameter, filled with a metal salt and ionic or bipolar compounds, incorporating a polyether structure for enhanced flexibility and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte is made with inorganic porous dielectric (e.g., porous silica), then ionic conductivity can be improved, but flexibility deteriorates and the skeleton is prone to breakage under external force

Engineering Contradiction:
Improveionic conductivityVSAvoidflexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention uses a composite material system consisting of inorganic porous dielectric particles (silica, alumina, etc.) combined with organic polymer materials (polyether, polycarbonate, etc.). This composite structure allows the inorganic component to provide ionic conductivity while the organic polymer component provides flexibility and mechanical strength, resolving the contradiction between ionic conductivity and flexibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention creates different regions with different properties: the inorganic porous dielectric particles provide localized high ionic conductivity pathways, while the organic polymer matrix provides localized flexibility and mechanical support. This local differentiation allows each material to contribute its superior property without being limited by the other's weaknesses.

Inventive Principle:
Principle #3Local quality

2Productivity

If electrode active materials expand and shrink during charging and discharging, then battery capacity is improved, but solid electrolyte skeleton breaks due to poor flexibility

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The organic polymer matrix acts as a cushioning layer that absorbs and accommodates the expansion and shrinkage of electrode active materials before they can damage the solid electrolyte skeleton. This beforehand cushioning effect protects the inorganic porous dielectric structure from mechanical breakage during battery cycling, maintaining cycle performance while allowing high capacity operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The invention changes the mechanical parameters of the solid electrolyte by introducing organic polymer components with appropriate glass transition temperatures and elastic moduli. These parameter changes allow the solid electrolyte to exhibit viscoelastic behavior, enabling it to accommodate volume changes of electrodes during charging and discharging without structural failure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a solid electrolyte with improved flexibility and high ionic conductivity, effectively absorbing expansion and shrinkage of electrode active materials, enhancing battery cycle performance and mechanical durability.

Implementation Method 1

the porous dielectric includes a polyether structure

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an electrolyte including a metal salt and at least one selected from the group consisting of an ionic compound and a bipolar compound and at least partially filling an interior of the plurality of pores

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20230092036A1Solid electrolyte, electrode, power storage element, and method for producing solid electrolyte
Publication Date: 2023.03.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230092036A1 patent drawing
  • US20230092036A1 patent drawing
  • US20230092036A1 patent drawing

AI summary

A solid electrolyte of the present disclosure includes: a porous dielectric having a plurality of pores interconnected; and an electrolyte including a metal salt and at least one selected from the group consisting of an ionic compound and a bipolar compound and at least partially filling an interior of the plurality of pores. The porous dielectric includes a polyether structure. The plurality of pores have an average pore diameter of 20 nm or more and 100 nm or less.