Polyether-Modified Siloxane Surfactant Gold Leaching

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Solution Overview

Problem

Conventional cyanide leaching methods for gold extraction are inefficient, requiring large amounts of toxic cyanide, resulting in incomplete gold extraction and posing environmental and health risks, with prolonged processing times and limited gold recovery.

Innovation Solution

A composition comprising a non-ionic surfactant and a polyether-modified siloxane is used to create a lixiviant medium that enhances gold extraction by reducing cyanide usage and processing time, with the lixiviant medium containing alkali metal cyanide and a pH regulator, allowing for efficient gold cyanide complex formation and separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cyanide leaching is used, then gold extraction can be performed, but large amounts of toxic cyanide are required and gold extraction is incomplete

Engineering Contradiction:
Improvecyanide consumptionVSAvoidgold extraction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent introduces surfactants as intermediary substances that mediate between the cyanide solution and the gold-bearing ore. These surfactants adsorb onto the gold surface and facilitate the cyanide attack, acting as a bridge that enhances the leaching efficiency without requiring proportionally more cyanide. This resolves the contradiction by improving extraction efficiency through a facilitating substance rather than simply increasing cyanide dosage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the leaching solution by adding surfactants with specific properties (hydrophobic and hydrophilic regions). This modification alters the interfacial properties between the aqueous cyanide solution and the solid ore surface, enabling more effective gold dissolution. The parameter change in solution composition resolves the contradiction between cyanide quantity and extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional cyanide leaching is used, then gold extraction can be performed, but processing time is prolonged

Engineering Contradiction:
Improvegold extraction efficiencyVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The surfactants perform preliminary action by adsorbing onto the gold surface before cyanide attack occurs. This pre-conditioning of the gold surface creates favorable conditions for rapid cyanide complex formation, thereby reducing the overall processing time required for efficient gold extraction. The preliminary surfactant adsorption resolves the time-efficiency contradiction.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If large amounts of cyanide are used, then more gold can be extracted, but environmental and health risks increase

Engineering Contradiction:
Improvegold recoveryVSAvoidenvironmental and health risks
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the compositional parameters of the leaching system by incorporating surfactants that enhance cyanide utilization efficiency. This allows achieving high gold recovery with lower cyanide concentrations, thereby reducing the harmful environmental and health effects associated with large-scale cyanide usage while maintaining productive gold extraction.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If conventional cyanide leaching is used, then gold extraction can be performed, but cyanide usage is excessive

Engineering Contradiction:
Improvegold extractionVSAvoidcyanide usage
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

Surfactants serve as intermediaries that improve the interaction between cyanide and gold, increasing the effectiveness of cyanide utilization. This mediating作用 allows achieving the same gold extraction with less cyanide, thereby reducing substance loss and resolving the contradiction between productivity and cyanide consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly improves gold extraction efficiency, reducing cyanide consumption and processing time, while minimizing environmental impact by using a more efficient and safer lixiviant medium for gold extraction from gold-containing solid materials.

Implementation Method 1

composition comprising a non-ionic surfactant and a polyether-modified siloxane

Methodology Applied
Scientific EffectSurface tension reduction: Surfactant

Implementation Method 2

enhances gold extraction by reducing cyanide usage and processing time

Methodology Applied
Scientific EffectWetting enhancement: Wetting

Implementation Method 3

The gold forms a complex cyanide compound according to the following equation: 4Au + 8KCN + O2 + 2H2O → 4K[Au(CN)2] + 4KOH

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 4

supplying atmospheric oxygen... The gold forms a complex cyanide compound

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20230279519A1Composition comprising non-ionic surfactant and polyether-modified siloxane and its use in cyanide-leaching of metal ores
Publication Date: 2023.09.07 CHT GERMANY GMBH
  • US20230279519A1 patent drawing
  • US20230279519A1 patent drawing
  • US20230279519A1 patent drawing

AI summary

A lixiviant medium for extracting gold from a gold-containing solid material contains a polyether-modified siloxane and a non-ionic surfactant. The lixiviant medium can be used in a method of extracting gold from a gold-containing solid material. The lixiviant medium can be prepared from a composition containing a non-ionic surfactant and a polyether-modified siloxane. A method of preparing the lixiviant medium involves mixing the composition with an alkali metal cyanide, a pH regulator suitable for setting a pH of the composition to a value of 9 or higher, and water.