Polyethylene Blend Prediction via Molecular Weight Correlation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The challenge lies in predicting the high-end properties of polyethylene blends, particularly long-term stability, which is time-consuming and costly due to variations in recycled polyethylene blends, making it uncertain whether they meet the requirements for high-end applications.

Innovation Solution

Establishing correlations between easily measurable properties such as the broadness of the molecular weight distribution curve and molecular weight of polyethylene blends allows for the prediction of target properties like ESCR and FNCT, enabling the selection of blends that meet specific thresholds for blending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If mechanical blending of polyethylene resins is used to produce high-end blends from cheaper starting materials, then production cost is reduced, but the need for extensive verification of end properties increases time and cost

Engineering Contradiction:
Improveproduction costVSAvoidverification time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent applies preliminary action by establishing correlations between easily measurable structural properties (molecular weight distribution breadth and molecular weight) and target properties (ESCR, FNCT) before actual blending occurs. This allows prediction of long-term stability properties without requiring extended testing, enabling verification to be performed quickly and cost-effectively.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If recycled polyethylene blends are used in high-end applications, then material cost is reduced and sustainability is improved, but property variability between batches increases uncertainty

Engineering Contradiction:
Improvematerial costVSAvoidproperty consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces mechanical testing systems with a predictive correlation model. Instead of relying on extensive physical testing to verify properties of recycled blends, the invention uses mathematical correlations between structural properties (measurable via standard techniques) and target properties, providing reliable predictions without requiring batch-by-batch extensive testing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If extensive testing of long-term properties is performed for each batch of recycled polyethylene blends, then property accuracy is improved, but testing cost and time increase significantly

Engineering Contradiction:
Improveproperty accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a predictive model that copies the behavior of actual testing. By establishing correlations between structural properties and target properties from initial testing data, the model can predict long-term properties without requiring repeated extended testing for each batch, thus maintaining accuracy while reducing time and cost.

Inventive Principle:
Principle #26Copying

4Measurement precision

If correlations between structural properties and target properties are established, then prediction accuracy of high-end properties is improved, but the complexity of the blending process increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidblending process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by focusing on specific structural parameters (molecular weight distribution breadth and molecular weight) that are easily measurable and have strong correlations with target properties. By changing the approach from measuring all possible properties to measuring these key structural parameters, the process remains simple while achieving accurate predictions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4332150A1Method of blending polyethylene based blends
Publication Date: 2024.03.06 BOREALIS GMBH
  • EP4332150A1 patent drawingFigure 1~2
  • EP4332150A1 patent drawingFigure 3~4
  • EP4332150A1 patent drawing

AI summary

The present invention relates to a method of blending polyethylene based blends based on a correlation between the at least one first property related to the broadness of the molecular weight distribution curve of polyethylene based blends, the at least one second property related to the molecular weight of polyethylene based blends and the one property related to the target property of a certain application for which the blended polyethylene based blends are intended to be used, polyethylene blends blended by said method having a time to failure of at least 5 hours in full notch creep test (FNCT), determined according to ISO 16770 or a time to failure of at least 10 hours in environmental stress crack resistance (ESCR) test of bottle according to ASTM D2561, and articles comprising said polyethylene blends.