Polyglycollide Support Mesh Drying Under Vacuum and Inert Gas
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods fail to completely remove residual water and solvents from polyglycollide warp-knitted support meshes, leading to degradation and reduced mechanical properties, which affects their application in artificial skin.
Innovation Solution
A sequential drying method comprising pre-drying, deep drying, and fabric stress relaxation using vacuum drying ovens with specific vacuum and temperature controls, along with inert gases, to remove residual water and solvents.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If high-temperature treatment is used to completely remove water and solvents, then the removal of residual water and solvents is improved, but the mechanical properties of the polyglycollide warp-knitted support meshes deteriorate due to rapid degradation
Solution Approach 1:
The patent applies inert atmosphere drying by replacing air with inert gas (nitrogen or carbon dioxide) in the drying environment. This prevents oxidative degradation of polyglycollide while enabling complete removal of water and solvents. The inert gas creates a protective atmosphere that eliminates the harmful interaction between oxygen and the polymer material during the drying process, thus maintaining mechanical properties while achieving thorough drying.
Solution Approach 2:
The patent implements a multi-stage drying process with gradually increasing temperature and changing vacuum/inert gas conditions. The process transitions from ambient temperature vacuum drying to elevated temperature inert gas drying, allowing controlled removal of water and solvents without causing rapid degradation. This parameter progression enables complete drying while preserving the mechanical integrity of the support meshes.
2Productivity
If high temperature, oxygen and water vapor in air are used for drying, then the drying efficiency is improved, but the degradation of polyglycollide accelerates, severely reducing the mechanical properties
Solution Approach 1:
The patent replaces the conventional air-based drying environment with an inert gas atmosphere (nitrogen or carbon dioxide). This inert environment eliminates oxygen and water vapor that cause degradation, allowing efficient drying at elevated temperatures without compromising the mechanical properties of polyglycollide. The inert gas maintains high drying efficiency while protecting the material from oxidative and hydrolytic degradation.
Solution Approach 2:
The patent converts the potentially harmful effects of heat and gas exposure into beneficial drying action by using inert gas instead of air. The inert gas provides the necessary heat transfer and mass transfer for efficient drying while its chemical inertness prevents degradation reactions. This transforms what would normally be a harmful environment into a beneficial drying medium that maintains both efficiency and material integrity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method effectively maintains the tensile strength, pore size, and weight of polyglycollide warp-knitted support meshes, ensuring their suitability for artificial skin applications.
Implementation Method 1
starting the water-circulation vacuum pump, keeping the vacuum drying oven running to treat the polyglycollide warp-knitted support mesh in the vacuum drying oven A under a vacuum degree P1
Implementation Method 2
introducing an inert gas into the vacuum drying oven B to enable the vacuum drying oven B to return to normal pressure; Starting the sliding-vane rotary vacuum pump, keeping the sliding-vane rotary vacuum pump running to perform drying treatment on the polyglycollide warp-knitted support mesh in the vacuum drying oven B under a vacuum degree P2 and a temperature T2
Implementation Method 3
maintaining the temperature in the vacuum drying oven B at T3 to treat the polyglycollide warp-knitted support mesh for a time t3
Data Source
AI summary
The invention relates to a drying method for polyglycollide warp-knitted support meshes for artificial skin, specifically comprising: pre-drying, deep drying, and fabric stress relaxation, which are performed sequentially. The drying method can completely remove water in polyglycollide warp-knitted support meshes as well as solvents left during the cleaning process, and can effectively maintain the properties such as tensile strength, pore size, and weight of the polyglycollide warp-knitted support meshes, thus being of great significance for the application of the polyglycollide warp-knitted support meshes in the field of medical artificial skin.