Rotating Polygon Light Pattern Generation for Depth Mapping
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Solution Overview
Problem
Structured light systems face challenges with ambient light noise, which reduces signal-to-noise ratio and increases system noise, limiting their range and field of view, especially when using staring cameras that allow ambient light to enter during integration time.
Innovation Solution
A method and system using rotating reflective polygons with multiple facets to generate a light pattern, where the light beam is split and tilted at different angles to produce a line pattern, allowing for adjustable light intensity and speed, and using a non-staring camera to sense reflections and produce a depth map.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a staring camera is used to capture the light pattern, then the system can continuously monitor the scene, but ambient light enters during the full integration time which increases sensor noise and reduces signal-to-noise ratio
Solution Approach 1:
The patent applies periodic action by using a rotating polygon mirror to scan the laser beam across the scene in a periodic manner. This scanning approach converts continuous illumination into periodic line scans, allowing the use of shorter effective integration times for each line while maintaining continuous scene coverage. The periodic scanning enables the system to achieve good signal-to-noise ratio without requiring the laser to operate in complex high-power short pulse modes.
Solution Approach 2:
The patent implements dynamics by transitioning from a static staring camera approach to a dynamic scanning approach using a rotating polygon mirror. The mirror rotates at controlled speeds to sweep the laser beam across multiple lines sequentially. This dynamic scanning enables the system to reduce ambient light accumulation by limiting exposure to brief intervals for each scanned line, thereby improving signal-to-noise ratio while using standard continuous-wave lasers.
2Reliability
If the exposure time is shortened to reduce ambient light, then the signal-to-noise ratio improves, but the laser must operate in high power short pulses which increases complexity and reduces reliability
Solution Approach 1:
The rotating polygon mirror creates periodic line scans that allow the laser to illuminate each line for a brief duration. This periodic scanning approach achieves short effective exposure times for each line without requiring the laser to operate in complex pulsed modes. The continuous-wave laser simply follows the scanning pattern, maintaining reliability while achieving good signal-to-noise ratio through the temporal separation of line scans.
Solution Approach 2:
The patent introduces the rotating polygon mirror as an intermediary device between the continuous-wave laser and the scene. This intermediary component performs the time-multiplexed scanning function, allowing the laser to operate continuously at low power while the mirror creates the effective short-duration line scans. This intermediary approach eliminates the need for complex laser pulsing electronics and improves overall system reliability.
3Illumination intensity
If the laser power is increased to overcome ambient light, then the signal level increases, but the eye safety issues arise and the system complexity increases
Solution Approach 1:
The periodic line scanning approach allows the system to achieve sufficient illumination intensity by concentrating laser power into brief sequential line scans rather than continuous illumination. Each line receives intense illumination for a short duration, creating a bright visible pattern, while the duty cycle remains low enough to maintain eye safety. This temporal concentration of energy achieves the desired brightness without requiring continuously high power levels.
Solution Approach 2:
The dynamic scanning approach distributes the total laser energy across multiple sequential line scans rather than concentrating it continuously in one location. This dynamic time-multiplexed illumination allows each line to be brightly illuminated during its scan interval while the average power density over time remains below eye safety thresholds. The rotating mirror enables this dynamic energy distribution, achieving both brightness and safety.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enhances the signal-to-background ratio, provides a large field of view with uniform illumination, and reduces complexity by using a standard CW laser, while maintaining eye safety and improving depth mapping accuracy.
Implementation Method 1
rotating at least one polygon having a plurality of reflective facets along a rotation axis parallel to the facets; transmitting a light beam onto the facets of the polygon; splitting the light beam in parallel to the rotation axis so that each light beam hits each of the facets at a different tilt angle
Data Source
AI summary
A method and system for generating light pattern using reflective polygons are provided herein. The method may include: rotating at least one polygon having a plurality of reflective facets along a rotation axis parallel to the facets; transmitting a light beam on the facets of the polygon; tilting the light beam relative to the polygon in parallel to the rotation axis so that the light beam hits each of the facets at a different tilt angle, thereby producing a light pattern comprising a plurality of lines; and controlling at least one of: the light intensity, the rotating, and the tilting, so as to produce an adjustable light pattern transmitted at a scene.


