Polygon Mirror Lidar Scanner Noise Reduction

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Solution Overview

Problem

Existing lidar systems face challenges in reducing power requirements, heat dissipation, and physical dimensions, while also needing to improve scanning rate and data density, particularly in vehicle applications where these factors are critical.

Innovation Solution

A lidar system utilizing a polygon mirror with multiple reflective surfaces that rotates to scan a field of regard, combined with galvanometer scanners and stationary mirrors to reduce size and acoustic noise, and featuring a dual-eye configuration with angularly offset beams for increased data density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a traditional lidar scanner is used to scan a field of regard, then the scanning function is achieved, but the physical dimensions and weight of the system increase

Engineering Contradiction:
Improvescanner volumeVSAvoidscanning capability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The scanning function is divided into two independent parts: a stationary polygon mirror for horizontal scanning and a rotating MEMS mirror for vertical scanning. This segmentation allows each component to be optimized independently, reducing the overall volume while maintaining full scanning capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single rotating mirror performing both horizontal and vertical scanning to a two-dimensional scanning architecture where the polygon mirror handles horizontal scanning and the MEMS mirror handles vertical scanning, effectively utilizing another dimension of motion control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a high-power laser source is used to improve detection range, then the detection capability is improved, but heat dissipation and power requirements increase

Engineering Contradiction:
Improvedetection rangeVSAvoidheat dissipation
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent replaces the traditional mechanical scanning mirror with a MEMS (Micro-Electro-Mechanical Systems) mirror, which uses electrostatic actuation instead of mechanical rotation. This substitution reduces the power requirements and heat generation while maintaining scanning functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a single scanning mirror is used to reduce device complexity, then the device complexity is reduced, but the scanning rate and data density decrease

Engineering Contradiction:
Improvenumber of scanning componentsVSAvoidscanning rate
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The scanning task is segmented between two specialized mirrors: the polygon mirror with multiple reflective surfaces for rapid horizontal scanning and the MEMS mirror for precise vertical scanning. This segmentation enables higher scanning rates and greater data density while keeping each individual component relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The polygon mirror serves multiple functions by using its different reflective surfaces to scan different horizontal fields of regard, allowing a single component to perform what would otherwise require multiple separate scanning elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If the polygon mirror rotates at high speed to improve scanning rate, then the scanning rate is improved, but acoustic noise increases

Engineering Contradiction:
Improvescanning rateVSAvoidacoustic noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The high-speed scanning function is segmented between the polygon mirror (horizontal) and MEMS mirror (vertical), allowing the polygon mirror to rotate at optimized speeds that balance scanning rate requirements with acoustic noise generation, while the MEMS mirror handles the remaining scanning task.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, efficient lidar system with enhanced scanning capabilities and data density, effectively addressing the limitations of existing systems in terms of size, power, and scanning performance.

Implementation Method 1

a polygon mirror that rotates during operation, so that the output beams reflect off of different reflective surfaces of the polygon mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Respective galvanometer scanners or motors can impart oscillating motion to the planar mirrors

Methodology Applied
Scientific EffectGalvanometer: Galvanometer

Implementation Method 3

The stationary mirrors do not rotate or oscillate. In an example implementation, the lidar system includes stationary mirrors oriented at 45 degrees relative to incident input and output beams to provide a 90-degree fold to the beams

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

at least one of the polygon mirror or the bracket includes a noise-reducing feature configured to reduce acoustic noise produced when pressure waves generated by the polygon mirror during rotation are incident on one or more components of the scanner

Methodology Applied
Scientific EffectAcoustic noise reduction: Acoustic Absorption

Data Source

PatentUS10578720B2Lidar system with a polygon mirror and a noise-reducing feature
Publication Date: 2020.03.03 MICROVISION INC
  • US10578720B2 patent drawing
  • US10578720B2 patent drawing
  • US10578720B2 patent drawing

AI summary

A lidar system includes a light source configured to produce a beam of light, a scanner configured to scan a field of regard of the lidar system, and a receiver configured to detect light from the beam of light scattered by a remote target. The scanner includes a polygon mirror having a block with a first wall, a second wall, and several reflective surfaces angularly offset from one another along a periphery of the block, the polygon mirror configured to rotate about a scan-mirror rotation axis to scan the beam of light across the field of regard. The scanner further includes a bracket adjacent to the polygon mirror, where at least one of the polygon mirror or the bracket includes a noise-reducing feature configured to reduce acoustic noise produced when pressure waves generated by the polygon mirror during rotation are incident on one or more components of the scanner.