Image Forming Apparatus Polygon Mirror Timing Control

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Solution Overview

Problem

Existing image forming apparatuses struggle to synchronize the output of a print enable signal with ambient atmospheric pressure changes, affecting the stability and timing of polygon mirror rotation, leading to variations in printing accuracy.

Innovation Solution

An image forming apparatus equipped with an acquiring unit to measure atmospheric pressure and a control device that adjusts the timing of the print enable signal based on the acquired pressure data, using a storage unit to define stabilization times for different pressure levels, and incorporating a PLL control for motor management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the image forming apparatus uses a fixed timing for outputting the print enable signal regardless of atmospheric pressure, then the control system remains simple, but the printing accuracy deteriorates due to polygon mirror rotation instability

Engineering Contradiction:
Improveprinting accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control device stores multiple predetermined timings for outputting the print enable signal in advance, corresponding to different atmospheric pressure ranges. Before printing, the apparatus measures the atmospheric pressure and selects the appropriate predetermined timing, avoiding complex real-time calculations while ensuring accurate timing adjustment

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the timing parameter of the print enable signal based on atmospheric pressure measurements. By dividing atmospheric pressure into ranges and assigning different predetermined timings to each range, the system adapts to environmental changes without requiring complex control algorithms

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the apparatus adjusts the print enable signal timing according to atmospheric pressure, then the printing accuracy improves, but the device complexity increases due to additional sensing and control mechanisms

Engineering Contradiction:
Improveprinting accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple predetermined timings are stored in advance for different atmospheric pressure conditions. The control device simply measures the current pressure, identifies the corresponding range, and selects the pre-defined timing, eliminating the need for complex real-time adjustment algorithms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adapts to atmospheric pressure changes by selecting from multiple predetermined timings based on measured pressure values. This dynamic adjustment uses a simple lookup approach rather than complex calculations, maintaining low system complexity while achieving adaptive control

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the apparatus uses a long waiting period for polygon mirror stabilization, then the rotation stability improves, but the productivity decreases due to increased user waiting time

Engineering Contradiction:
Improvepolygon mirror rotation stabilityVSAvoidprinting efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The waiting period parameter is changed based on atmospheric pressure conditions. The control device measures atmospheric pressure and selects from multiple predetermined timings, allowing the system to use shorter waiting periods when appropriate (reducing user wait time) while maintaining sufficient stabilization when needed

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Multiple predetermined timings are prepared in advance for different pressure conditions. The control device quickly determines the appropriate timing based on measured pressure and implements it immediately, avoiding both excessive waiting and insufficient stabilization

Inventive Principle:
Principle #10Preliminary action

4Productivity

If the apparatus uses a short waiting period for polygon mirror stabilization, then the productivity improves, but the printing accuracy deteriorates due to insufficient rotation stabilization

Engineering Contradiction:
Improveprinting efficiencyVSAvoidprinting accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The stabilization waiting period is adjusted as a variable parameter based on atmospheric pressure measurements. The control device selects from multiple predetermined timings corresponding to different pressure ranges, ensuring sufficient stabilization time is used when needed while minimizing wait time when atmospheric conditions allow

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically adjusts the waiting period based on real-time atmospheric pressure measurements. By using multiple predetermined timings and selecting the appropriate one based on current pressure conditions, the system achieves both fast response when possible and adequate stabilization when required

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures the print enable signal is output at the appropriate timing, reducing user waiting time and improving printing stability by accounting for atmospheric pressure fluctuations, thereby enhancing printing accuracy and efficiency.

Implementation Method 1

an acquiring unit configured to acquire atmosphere pressure in an installation place of the image forming apparatus

Methodology Applied
Scientific EffectAtmospheric pressure measurement:

Implementation Method 2

a polygon mirror configured to be rotatable. The polygon mirror exposes the photoconductors by reflecting the laser light toward the photoconductors while rotating

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10003714B2Image forming apparatus, control method, and non-transitory recording medium which adjusts timing of print enable signal according to atmospheric pressure
Publication Date: 2018.06.19 KONICA MINOLTA INC
  • US10003714B2 patent drawing
  • US10003714B2 patent drawing
  • US10003714B2 patent drawing

AI summary

An image forming apparatus includes an acquiring unit configured to acquire atmosphere pressure in the installation place of the image forming apparatus, photoconductors, light sources configured to radiate laser light, and a polygon mirror configured to be rotatable. The polygon mirror exposes the photoconductors by reflecting the laser light toward the photoconductors while rotating. The image forming apparatus further includes a control device configured to control rotation of the polygon mirror. The control device outputs an enable signal for allowing the image forming apparatus to perform printing, if rotation of the polygon mirror is stabilized after start of the rotation, and advances the timing of outputting the enable signal as the atmosphere pressure increases.