Polygonal Ceiling Tiles Grid System Design

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Solution Overview

Problem

Existing ceiling systems with grid systems and lay-in tiles are restrictive in terms of visual appearances, limiting creativity due to the uniformity of tile sizes, shapes, colors, and textures.

Innovation Solution

A ceiling system that incorporates a flexible grid design allowing for the use of multiple different polygonal non-rectangular tiles with varying shapes, colors, shades, and textures, supported by a grid system with adjustable cross members and main beams, enabling a wide range of visual patterns and configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a grid system with uniform lay-in ceiling tiles is used, then structural support and ease of installation are improved, but visual appearance flexibility and creativity are limited

Engineering Contradiction:
Improveease of installationVSAvoidvisual appearance flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The ceiling system is divided into modular components: a grid system with main beams and cross members, and separate ceiling tiles that can be independently selected and arranged. This segmentation allows the structural elements to maintain standardization for easy installation while the tile layer provides visual flexibility through diverse shapes, colors, and patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grid system serves multiple functions: it provides structural support, defines ceiling boundaries, and simultaneously serves as a mounting framework for diverse ceiling tiles. This multi-functionality allows the same structural framework to accommodate both ease of installation and visual appearance flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a grid system with diverse polygonal non-rectangular ceiling tiles is used, then visual appearance flexibility and creativity are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvevisual appearance flexibilityVSAvoidgrid system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By separating the ceiling system into a standardized grid framework and interchangeable tile components, the complexity of diverse visual designs is isolated to the tile layer rather than the structural grid. The grid remains simple and standardized while tiles provide visual diversity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the ceiling can have different tile configurations, shapes, and patterns according to local design requirements, while the overall grid system maintains uniform structural characteristics. This allows visual flexibility without proportionally increasing overall system complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12258756B2Ceiling system having a plurality of different panels
Publication Date: 2025.03.25 AWI LICENSING LLC
  • US12258756B2 patent drawing
  • US12258756B2 patent drawing
  • US12258756B2 patent drawing

AI summary

A ceiling system is provided for use in a building space having a plurality of walls. The ceiling system includes a grid system that extends to at least two of the plurality of walls and separates the building space into an occupiable space below the grid system and a plenum space above the grid system; and a plurality of ceiling tiles that are supported by the grid system and, with the grid system, create a barrier between the occupiable space and the plenum space, the plurality of ceiling tiles including three different polygonal non-rectangular ceiling tiles.