Polygonal Chip Pad Layout for Dense Packaging and Bond Strength

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Solution Overview

Problem

The increasing complexity and functionality of chips lead to larger sizes, compromising the lightness and thinness of electronic devices, and the pad packaging process becomes a bottleneck in the industry chain, especially with refined internal wafer packaging at 7 nm.

Innovation Solution

The use of polygonal pads on chip and circuit board substrates with straight sides, reducing the distance between adjacent pads to 0.3 mm, enhancing stress resistance and structural strength, and improving bonding strength with tin balls, thereby reducing the overall size and weight of the chip and electronic device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If chip functions are enriched and circuit complexity is increased, then chip functionality is improved, but chip size increases

Engineering Contradiction:
Improvechip functionalityVSAvoidchip size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent transitions from traditional circular pad layouts to polygonal pad shapes (square, rectangular, hexagonal), effectively utilizing space in different geometric dimensions. This dimensional change in pad geometry allows for more efficient space utilization, enabling increased circuit complexity without proportionally increasing chip area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameters of pads from circular to polygonal shapes with specific side lengths and angles. By optimizing these geometric parameters, the pad packaging density is improved, allowing more pads to be accommodated in the same chip area, thus enabling richer chip functions without size increase.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If distance between adjacent pads is reduced, then chip size is reduced, but stress resistance and bonding strength deteriorate

Engineering Contradiction:
Improvechip sizeVSAvoidstress resistance and bonding strength
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The patent employs asymmetric polygonal pad shapes (such as rectangular pads with different length and width dimensions) rather than symmetric circular pads. This asymmetry allows for optimized stress distribution across the pad structure, where the longer sides can better withstand shear forces from solder balls, maintaining bonding strength even when pad spacing is reduced.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces rounded corners or curved edges on polygonal pads, combining the space efficiency of polygonal shapes with the stress-distributing properties of curved geometries. This hybrid approach maintains structural integrity and stress resistance while achieving compact pad layouts with reduced spacing.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12057420B2Chip, circuit board and electronic device comprising polygonal pads
Publication Date: 2024.08.06 BEIJING XIAOMI MOBILE SOFTWARE CO LTD
  • US12057420B2 patent drawing
  • US12057420B2 patent drawing
  • US12057420B2 patent drawing

AI summary

The present disclosure relates to a chip, a circuit board and an electronic device. The chip includes a chip substrate and a plurality of pads arrayed on the chip substrate. At least one of the plurality of pads on the chip is a polygonal pad.