Polygonal Ground Stabilization Grid With Reinforcing Ribs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ground stabilizing systems, such as the Dupont Plantex Groundgrid, face challenges in achieving structural stability when used with curable load-bearing materials like concrete, particularly in terms of supporting loads and resisting flexure loads.

Innovation Solution

A ground stabilization grid comprising polygonal cells formed by polymer walls with reinforcing ribs that engage opposing walls between 25% and 75% of the wall height, enhancing structural strength and stability when filled with load-bearing materials like concrete.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional honeycomb grid structure is used for ground stabilization, then the grid can be easily manufactured and installed, but the structural strength and stability are insufficient when used with curable load-bearing materials like concrete

Engineering Contradiction:
Improvestructural strengthVSAvoidgrid structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The grid is divided into multiple polygonal cells with reinforcing ribs that segment the structure into manageable units. Each cell with its reinforcing ribs acts as an independent load-bearing element, distributing stresses throughout the grid while maintaining overall structural integrity. This segmentation allows the grid to achieve high structural strength without requiring a monolithic complex design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grid combines polymer materials with reinforcing ribs to create a composite structure that leverages the advantages of both materials. The polymer provides flexibility and ease of installation, while the reinforcing ribs (engaging cell walls between 25%-75% of wall height) provide enhanced structural strength and stability, creating a composite system suitable for use with curable load-bearing materials.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the grid structure is simplified for easier installation, then manufacturing and installation become easier, but the ability to resist flexure loads and support heavy loads deteriorates

Engineering Contradiction:
Improveinstallation easeVSAvoidload resistance
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The grid is divided into multiple polygonal cells with reinforcing ribs that segment the structure into manageable units. Each cell with its reinforcing ribs acts as an independent load-bearing element, distributing stresses throughout the grid while maintaining overall structural integrity. This segmentation allows the grid to achieve high structural strength without requiring a monolithic complex design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcing ribs are strategically positioned to engage cell walls between 25%-75% of the wall height, providing localized reinforcement where flexure loads are most critical. This local quality enhancement allows the grid to resist heavy loads without requiring uniform thickening of all grid components, maintaining ease of installation while improving load resistance.

Inventive Principle:
Principle #3Local quality

3Reliability

If reinforcing ribs are added to enhance structural stability, then load resistance improves, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvestructural stabilityVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The grid is divided into multiple polygonal cells with reinforcing ribs that segment the structure into manageable units. Each cell with its reinforcing ribs acts as an independent load-bearing element, distributing stresses throughout the grid while maintaining overall structural integrity. This segmentation allows the grid to achieve high structural strength without requiring a monolithic complex design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcing ribs are designed with specific geometric parameters (engaging cell walls between 25%-75% of wall height) that optimize structural stability while maintaining manufacturability. These parameter specifications provide clear manufacturing guidelines, enabling consistent production of reliable grid structures without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10865537B2Ground stabilization grid
Publication Date: 2020.12.15 DAWSON HOLDINGS LLC
  • US10865537B2 patent drawing
  • US10865537B2 patent drawing
  • US10865537B2 patent drawing

AI summary

A ground stabilization grid which includes a series of polygonal shaped cells having “x” sides. The cells are formed by polymer walls having a wall height of between about 1″ and about 6″. Each cell shares a common wall section with at least two adjacent cells; and a majority of cells within the grid includes at least two reinforcing ribs extending across the cell to engage opposing walls of the cell. The reinforcing ribs are characterized by (i) engaging the cell walls between about 25% and about 75% of the wall height, and (ii) extending between different opposing walls of the cell.