Polygonal Mask Data Simplification for Precise Exposure Patterns

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Solution Overview

Problem

Conventional methods for simplifying mask information to reduce data size often compromise the precision of exposure patterns, leading to degraded photomask performance, as they prioritize human vision-based simplification over geometric accuracy.

Innovation Solution

A mask information adjusting apparatus that acquires and removes vertices or sides of mask patterns based on the influence of their removal on exposure patterns, using area-based criteria to ensure minimal impact on pattern precision during data size reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If mask patterns are approximated to polygons with high precision to maintain exposure pattern accuracy, then manufacturing precision is improved, but data size increases

Engineering Contradiction:
Improveexposure pattern precisionVSAvoiddata size
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent changes the parameter of polygon vertex count to control data size while maintaining exposure pattern precision. By dynamically adjusting the number of vertices based on pattern importance and removing unnecessary vertices, the system achieves optimal balance between precision and data size reduction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and removes unnecessary vertices from polygonal mask patterns. By identifying and eliminating vertices that do not significantly contribute to exposure pattern accuracy, the system reduces data size while preserving essential pattern information.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the number of vertices in mask patterns is reduced to decrease data size, then productivity is improved, but manufacturing precision deteriorates

Engineering Contradiction:
Improvesystem throughputVSAvoidexposure pattern precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent dynamically adjusts the number of vertices parameter based on pattern characteristics and exposure requirements. By optimizing this parameter, the system achieves high productivity through reduced data size while maintaining manufacturing precision through intelligent vertex selection and removal.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial simplification rather than complete vertex removal. By selectively removing only the most insignificant vertices and retaining others that maintain exposure accuracy, the system achieves productivity improvement without excessive loss of precision.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If conventional simplification algorithms are used to reduce data size, then productivity is improved, but manufacturing precision deteriorates

Engineering Contradiction:
Improvedata processing efficiencyVSAvoidexposure pattern accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent incorporates feedback mechanisms that evaluate the impact of vertex removal on exposure patterns. By continuously assessing pattern accuracy and adjusting simplification accordingly, the system achieves both high productivity and maintained precision, overcoming the limitations of conventional algorithms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies different simplification strategies to different regions of the mask pattern based on their importance. By treating critical and non-critical areas differently, the system maintains precision in essential regions while aggressively simplifying less important areas to improve overall productivity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12436455B2Mask information adjusting apparatus, mask data adjusting method, and program
Publication Date: 2025.10.07 NIPPON CONTROL SYST CORP
  • US12436455B2 patent drawing
  • US12436455B2 patent drawing
  • US12436455B2 patent drawing

AI summary

In order to solve a problem of conventional mask information adjusting apparatuses in which the data size of mask information that can produce precise exposure patterns is large, an mask information adjusting apparatus includes: a subject information acquiring unit that acquires pre-adjustment mask information containing a polygonal mask pattern; a processing unit that acquires the degree of influence of removal of each vertex or side of the mask pattern, on an exposure pattern that is generated using a photomask corresponding to the mask pattern, in association with the vertex or point, and simplifies the mask pattern by removing each vertex or side according to whether or not a predetermined condition regarding the acquired degree of influence is satisfied; and an output unit that outputs post-adjustment mask information containing the mask pattern that has been simplified by the processing unit.