Polygonal Tread Elements with Integrated Connectors
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Solution Overview
Problem
Existing systems for constructing tread surfaces are time-consuming and costly due to the need for separate connector members, which can be lost or damaged, and require additional machinery and labor for installation, with limited flexibility in pattern arrangement and reuse.
Innovation Solution
The system incorporates polygonal elements with integrated and protruding connector members along side edges, allowing for secure connection with receiving openings, enabling easy assembly and reuse, and providing a backup with separate connector members for damaged or broken parts, ensuring stability and flexibility in pattern arrangement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If separate connector members are used to connect adjacent tiles, then secure connection is achieved, but installation time increases and risk of losing connectors increases
Solution Approach 1:
The connector member is merged with the tile body through integral formation, creating a single-piece structure where the connector protrudes directly from the tile. This eliminates the need for separate connector components and reduces installation steps while maintaining connection security through the integrated design.
Solution Approach 2:
The tile is designed with dual functionality: it serves both as the structural element and as the connector holder. The receiving opening and protruding connector are both features of the same tile, allowing the tile to perform both structural and connecting functions simultaneously.
2Reliability
If separate connector members are pre-mounted to tiles, then connection is secured, but production cost increases due to additional machinery and labor
Solution Approach 1:
The manufacturing process is simplified by combining the tile and connector into a single integral component. This allows both elements to be produced in one operation using the same molding equipment, eliminating the need for separate production lines and assembly steps for attaching connectors.
Solution Approach 2:
While the tile and connector are manufactured together, the design segments the functional areas: the tile body provides structural support while the protruding connector provides the connection interface. This functional segmentation is achieved through a single manufacturing process.
3Adaptability or versatility
If separate connector members are used, then connection flexibility is provided, but risk of connectors falling out increases due to downwardly directed openings
Solution Approach 1:
Instead of having downwardly directed openings that risk dropping connectors, the design inverts the approach by having upwardly directed protruding connectors that actively engage with adjacent tiles. The connector protrudes from the tile surface and fits into receiving openings of neighboring tiles, preventing loss through gravity.
Data Source
AI summary
The present invention relates to a system for constructing tread surfaces comprising polygonal elements (1) where each element has a top surface and a number of substantially straight side edges arranged perpendicular to the top surface along the periphery of said top surface and that all side edges (2) are provided with a number of receiving openings (3) each opening adapted to receive and maintain a connector member, and that said elements (1), furthermore, along one or more of said side edges (4) are provided with one or more integrated and protruding connector members (5) which each are adapted to fit into said receiving openings (3).