Polygon IC Packaging with PP Connector for Increased I/O Routes

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Solution Overview

Problem

Traditional IC packaging designs with square corners limit the number of input/output (I/O) routes, which is a challenge for future data handling systems requiring reduced size and increased connectivity between IC devices and carriers.

Innovation Solution

The implementation of a package-to-package (PP) connector with cabling between first and second cabling connectors, seated to carrier connectors on polygon IC device packages, allowing for increased I/O routes by providing electrical paths between IC devices and system boards, even with smaller IC device sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional square IC packaging designs are used, then manufacturing is simple, but the number of I/O routes is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidnumber of I/O routes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies asymmetry by transitioning from traditional square IC packaging to polygonal IC packaging with rounded corners. This geometric modification allows I/O routes to be positioned along the rounded edges and corners, significantly increasing the number of available I/O connections while maintaining manufacturing feasibility through standardized fabrication processes

Inventive Principle:
Principle #4Asymmetry

2Volume of moving object

If IC device size is reduced, then system size is reduced, but connectivity between IC devices and carriers is limited

Engineering Contradiction:
ImproveIC device sizeVSAvoidconnectivity between IC devices and carriers
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent utilizes dimensional change by moving I/O connections from traditional edge-only positions to include rounded corners and curved edges of polygonal packages. This effectively adds dimensional space for connectivity, allowing multiple I/O routes to be distributed along the perimeter including corners, thereby maintaining high connectivity even as device size decreases

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If polygon IC device packages are used, then the number of I/O routes is increased, but device complexity is increased

Engineering Contradiction:
Improvenumber of I/O routesVSAvoidpackage geometry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies curvature by using rounded corners and curved edges in polygonal IC packaging instead of sharp angles. This curvature design naturally provides additional space for I/O routes along the rounded perimeters while maintaining a simple overall polygonal structure that is straightforward to manufacture, thus increasing connectivity without proportionally increasing complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11410894B2Polygon integrated circuit (IC) packaging
Publication Date: 2022.08.09 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11410894B2 patent drawing
  • US11410894B2 patent drawing
  • US11410894B2 patent drawing

AI summary

An electronic system includes two integrated circuit (IC) packages that are connected by a package to package (PP) connector. The PP connector may include cabling between a first cabling connector and a second cabling connector. The first cabling connector may be seated to a first carrier connector upon a first IC device carrier of the first IC device package. The second cabling connector may be seated to a second carrier connector upon a second IC device carrier of the second IC device package. The electronic system may further include a heat sink connected to the IC packages, to the first cabling connector, and to the second cabling connector. An IC device may route I/O data through the PP connector, effectively increasing the number of I/O routes.