3D Polyhedral RF Switch Architecture for High Density

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Solution Overview

Problem

Existing RF switch architectures, particularly single-pole multiple-throw and multiple-pole multiple-throw MEMS switches, face limitations in increasing the number of throws without degrading performance, due to long stub lengths and challenges in shielding actuation mechanisms, leading to performance degradation and size/cost penalties.

Innovation Solution

The RF switching system employs a polyhedral structure made of dielectric material with RF switches positioned on or adjacent to multiple faces, featuring conductive feed stubs and an interconnection point within the structure to minimize distances between terminals, allowing for a higher density of switches without performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of throws in RF switches is increased, then the switching capability and versatility are improved, but the stub length increases causing performance degradation

Engineering Contradiction:
Improveswitching capabilityVSAvoidswitch performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent transitions from planar 2D switch layouts to a three-dimensional architecture where switches are distributed across multiple faces of a polyhedral structure. This spatial reconfiguration allows multiple throw connections to be made with shorter stub lengths by utilizing the third dimension, thereby maintaining signal performance while increasing switching capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds multiple RF switches and interconnection points within the three-dimensional polyhedral structure, nesting components inside the volume rather than arranging them on a flat surface. This nesting approach reduces the physical distance between connection points and switches, minimizing stub lengths and associated performance degradation.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the number of throws in RF switches is increased, then the switching capability is improved, but the switch size increases

Engineering Contradiction:
Improveswitching capabilityVSAvoidswitch size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

By distributing switches across multiple faces of a compact polyhedral structure rather than expanding a planar layout, the patent achieves higher throw counts within a smaller overall volume. The three-dimensional arrangement allows more efficient use of space, reducing the footprint and volume required for high-density switching.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple switches and interconnection points into a single integrated three-dimensional structure. By merging these components into one compact polyhedral unit rather than separate planar modules, the overall size is reduced while maintaining high switching capability.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If MEMS switches are closely spaced to increase density, then the switch density is improved, but shielding difficulties cause performance degradation

Engineering Contradiction:
Improveswitch densityVSAvoidswitch performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent arranges MEMS switches on multiple faces of a three-dimensional polyhedron rather than densely packing them on a single planar surface. This spatial distribution maintains adequate spacing between switches for proper shielding while achieving high density through utilization of three-dimensional space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the switch array across multiple discrete faces of the polyhedral structure, with each face containing a subset of switches. This segmentation allows for independent shielding and actuation of switches on different faces, reducing interference between closely spaced switches while maintaining overall high density.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7307491B2High density three-dimensional RF / microwave switch architecture
Publication Date: 2007.12.11 L3HARRIS GLOBAL COMMUNICATIONS INC
  • US7307491B2 patent drawing
  • US7307491B2 patent drawing
  • US7307491B2 patent drawing

AI summary

RF switching system (100, 200) formed from a structure (102, 202) comprised of dielectric material. The structure can have two or more faces (104, 204), with at least one face located in a plane exclusive of at least a second one of the faces. For example, the structure can define a geometric shape that is a polyhedron. RF switches (106, 206) can be disposed on two or more of the faces. Conductive RF feed stubs (110, 210) are provided for each RF switch extending from an interconnection point (114, 214) to electrical contact terminals (116, 216) that are respectively connected to the RF switches. The interconnection point is located within the structure at a location generally medial to the two or more of terminals.