Polyhedral Rotorcraft Modules for Stable Payload Orientation

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Solution Overview

Problem

Current UAS systems face inefficiencies in maintenance due to varied parts and payloads that require constant orientation, lack fault tolerance, and struggle with inclement weather, especially when performing translational motion and position stabilization.

Innovation Solution

A modular aircraft system with polyhedral cage structures and non-coaxial propellers, allowing for reconfiguration and redundancy, along with a controller to maintain orientation and compensate for moments induced by payloads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current UAS perform translational motion and position stabilization by tilting airframe, then position control is achieved, but payload orientation cannot remain constant

Engineering Contradiction:
Improvepayload orientation stabilityVSAvoidposition stabilization capability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The aircraft is divided into multiple independent modules (at least two modules with separate propellers) that can be controlled independently. This segmentation allows the system to decouple position stabilization from orientation control, enabling payload orientation to remain constant while achieving position control through differential thrust from individual modules.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If UAS fleet consists of varied UAS with distinct parts, then application versatility is improved, but maintenance cost and complexity increase

Engineering Contradiction:
Improveapplication versatilityVSAvoidmaintenance efficiency
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The patent employs universal standardized interfaces and common module designs that can be used across different UAS configurations. The same basic modules (with polyhedral cage structures, connectors, and propellers) can be assembled in various combinations to create different aircraft configurations for different applications, while maintaining a common parts inventory that simplifies maintenance and reduces costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If UAS have minimal fault tolerance with single rotor failure, then device complexity is reduced, but control stability is lost

Engineering Contradiction:
Improvefault toleranceVSAvoidredundancy structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements redundancy at the module level rather than requiring complete system duplication. Each module is designed as a self-contained unit with its own propeller and control capabilities. The loss of one module creates a localized failure that can be compensated by the remaining modules through differential thrust control, providing fault tolerance without requiring every component to be fully redundant.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If modular UAS use polyhedral cage structures with multiple connectors, then reconfiguration capability is improved, but structural complexity increases

Engineering Contradiction:
Improvereconfiguration capabilityVSAvoidcage structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses polyhedral cage structures (such as dodecahedral or icosahedral geometries) with asymmetric connector placements. These geometric forms provide multiple connection points in three-dimensional space, enabling diverse module arrangements and configurations. The asymmetric nature of the polyhedral shapes with strategically placed connectors allows for stable structural assemblies in various orientations while maintaining structural integrity.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12534229B2Polyhedral rotorcraft modules for modular aircraft
Publication Date: 2026.01.27 GEORGIA TECH RES CORP
  • US12534229B2 patent drawing
  • US12534229B2 patent drawing
  • US12534229B2 patent drawing

AI summary

A modular and reconfigurable aircraft including a first aircraft module, a second aircraft module, a plurality of connectors, and a coupler. The first aircraft module can include a polyhedral cage structure, a propeller disposed in an interior of the polyhedral cage structure, and a motor disposed in the interior of the polyhedral cage structure and configured to drive the propeller. The second aircraft module can include a polyhedral cage structure, a propeller disposed in the interior of the polyhedral cage structure, and a motor disposed in the interior of the polyhedral cage structure and configured to drive the propeller. A plurality of connectors can be configured to couple the polyhedral cage structure of the first aircraft module to the polyhedral cage structure of the second aircraft module. A coupler can be configured to attach a payload to the polyhedral cage structure of the first aircraft module.