Polyimide-Coated Carbon Sulfur Composite for Lithium-Sulfur Batteries

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Solution Overview

Problem

Lithium-sulfur batteries face capacity and life degradation due to the elution and diffusion of lithium polysulfide from the positive electrode, leading to reduced charging capacity and energy efficiency.

Innovation Solution

A polyimide-carbon-sulfur composite is developed, where porous carbon-based secondary particles are coated with polyimide and supported with sulfur, effectively adsorbing polysulfide ions and preventing their elution, thereby enhancing the battery's cycle performance and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfur is used as positive electrode active material to achieve high energy density, then theoretical energy density reaches 2600 Wh/kg, but lithium polysulfide elutes and diffuses during discharge leading to capacity degradation

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity retention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer comprising a polymer matrix and metal oxide particles is applied as an intermediary between sulfur and the electrolyte. The metal oxide particles adsorb lithium polysulfide through chemical interaction, while the polymer matrix provides physical confinement. This intermediary structure prevents polysulfide elution and diffusion, resolving the contradiction between high energy density and capacity retention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is constructed as a composite material combining polymer and metal oxide components. The polymer provides flexible physical confinement and the metal oxide provides chemical adsorption sites for polysulfide. This composite structure synergistically addresses both the need for high sulfur loading (energy density) and polysulfide suppression (capacity retention).

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If lithium polysulfide dissolves in electrolyte to enable ion transport, then electrochemical reaction occurs, but dissolved polysulfide diffuses away from positive electrode reducing charging capacity

Engineering Contradiction:
Improveion transportVSAvoidsulfur involved in reaction
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The coating layer acts as an intermediary that allows controlled ion transport while preventing bulk polysulfide diffusion. The polymer matrix provides pathways for lithium ion transport, maintaining ease of operation, while the metal oxide particles chemically bind polysulfide, preventing it from diffusing away and ensuring sufficient sulfur remains for charging reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating structure creates local quality differences: regions with metal oxide particles provide strong polysulfide adsorption to prevent diffusion, while the polymer matrix regions maintain ion transport pathways. This local differentiation allows simultaneous achievement of ion transport and polysulfide retention.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyimide-carbon-sulfur composite suppresses polysulfide elution, improving the lithium-sulfur battery's lifetime characteristics and energy efficiency by ensuring polysulfide ions participate in electrochemical reactions, thus maintaining the battery's performance.

Implementation Method 1

effectively adsorbing polysulfide ions and preventing their elution

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

electrical energy is stored and generated using an oxidation-reaction reaction in which the oxidation number of S increases

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Data Source

PatentUS10756333B2Cathode active material comprising polyimide, manufacturing method thereof, and lithium-sulfur battery comprising same
Publication Date: 2020.08.25 LG ENERGY SOLUTION LTD
  • US10756333B2 patent drawing

AI summary

The present invention relates to a positive electrode active material for a lithium-sulfur battery containing polyimide, more specifically, a positive electrode active material formed by complexing the composite of polyimide and carbon-based secondary particles with sulfur particles, a preparation method thereof and a lithium-sulfur battery comprising the same. If the positive electrode active material formed by including and complexing the polyimide according to the present invention is applied to the lithium-sulfur battery, the elution of the polysulfide is suppressed, and thus lifetime characteristics and energy efficiency are improved.