Polyimide Heat Pipe Integration for Antenna Signal Transparency

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Solution Overview

Problem

Traditional thermal solutions for wearable devices interfere with RF antennas, limiting the available space for both thermal management and RF communications due to competing surface area requirements.

Innovation Solution

Integration of polyimide-based heat pipes that are RF-friendly, allowing antennas to be disposed on the outer surface of the heat pipes, which are transparent to antenna signals, thus enabling shared space without interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional thermal solutions are used, then heat rejection is achieved, but antenna signals are interfered with and space is restricted

Engineering Contradiction:
Improveheat rejection efficiencyVSAvoidantenna signal interference
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces polyimide as an intermediary material between the thermal management system and RF antennas. This material serves as a mediator that allows heat transfer while being transparent to RF signals, enabling both thermal rejection and antenna functionality without direct interference. The polyimide layer acts as a non-conductive barrier that thermally couples components while electrically isolating them from antenna signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a universal thermal management solution that simultaneously serves multiple functions: heat rejection, RF signal transparency, and space efficiency. By designing thermal solutions that are also RF-friendly, the system eliminates the need for separate thermal and RF design considerations, allowing both functions to coexist in the same space without compromise.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple antennas are added for RF communications, then communication modes increase, but available surface area for thermal solutions decreases

Engineering Contradiction:
ImproveRF communication modesVSAvoidsurface area for thermal solutions
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent merges the thermal management function with the RF antenna structure by integrating heat pipes directly into the antenna assembly. This combination allows the thermal solution and antenna to occupy the same physical space, effectively doubling the utility of the allocated area. The heat pipe is positioned to conduct heat from RF components while the antenna radiates signals, with both functions operating simultaneously without spatial conflict.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from two-dimensional surface area competition to three-dimensional spatial integration. Instead of competing for surface area in the same plane, the thermal management system and antenna are arranged in different spatial dimensions and orientations, allowing both to coexist volumetrically within the device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If thermal solutions are placed near RF antennas, then space is utilized efficiently, but antenna performance is degraded

Engineering Contradiction:
Improvespace utilization efficiencyVSAvoidantenna performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by making the thermal management system RF-friendly in the specific regions where it interacts with antenna signals. The polyimide material is selectively positioned in areas where RF transparency is critical, while maintaining effective thermal conduction pathways. This localized application of RF-friendly properties ensures antenna performance is preserved in signal-critical zones while thermal management remains effective.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration frees up space for both thermal and RF components, increasing available surface area by 20% and improving weight savings and RF performance.

Implementation Method 1

a working fluid between the first substrate and the second substrate

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

Heat pipe including an integrated antenna

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Data Source

PatentUS12453050B1Heat pipe including an integrated antenna
Publication Date: 2025.10.21 META PLATFORMS TECHNOLOGIES LLC
  • US12453050B1 patent drawing
  • US12453050B1 patent drawing
  • US12453050B1 patent drawing

AI summary

A polyimide-based heat pipe is described. In examples, the heat pipe may include a first substrate including raised features on a surface of the substrate. In examples, the first substrate is covered with a second substrate or cover. At least the second substrate comprises polyimide. An outer surface of the heat pipe, e.g., the second substrate, includes one or more antennas disposed thereon.