Polyimine Encapsulated Liquid Metal Strain Sensor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing stretchable electronics lack the ability to be rehealable, recyclable, and reconfigurable, limiting their durability and sustainability for wearable health monitoring applications.

Innovation Solution

A stretchable, rehealable, recyclable, and reconfigurable integrated strain sensor is developed, utilizing a polyimine film encapsulating liquid metal and a monitoring circuit, which can be reconfigured, rehealed, and recycled, enabling real-time strain monitoring and warning systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional stretchable electronics are used, then basic stretchability is achieved, but they lack rehealability, recyclability, and reconfigurability

Engineering Contradiction:
Improverehealability, recyclability, and reconfigurabilityVSAvoiddurability and sustainability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electronic device employs dynamic covalent chemistry through imine bonds that can reversibly break and reform, enabling the material to dynamically adapt its structure. This dynamic bonding mechanism allows the device to self-heal when damaged, be recycled by breaking bonds and reforming new structures, and be reconfigured into different shapes, thereby achieving rehealability, recyclability, and reconfigurability while maintaining reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention uses a composite material system combining polyimine polymer matrix with liquid metal inclusions. The polyimine provides the dynamic covalent network for rehealability and reconfigurability, while the liquid metal provides electrical conductivity and stretchability. This composite structure enables all four desired properties (stretchable, rehealable, recyclable, reconfigurable) to coexist in a single device

Inventive Principle:
Principle #40Composite materials

2Difficulty of detecting and measuring

If liquid metal is used as the conductive material, then stretchability and electrical conductivity are improved, but integration with monitoring circuits becomes complex

Engineering Contradiction:
Improvestrain sensing capabilityVSAvoidintegration of monitoring circuit
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The invention merges the sensing element (liquid metal strain gauge) and the monitoring circuit into a single integrated device. The liquid metal serves dual purposes: as the conductive interconnect material and as the active sensing element whose resistance changes with strain. The monitoring circuit is integrated within the same polyimine encapsulation, eliminating the need for separate sensing components and simplifying the overall system architecture

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The liquid metal performs multiple functions simultaneously: it acts as the conductive pathway for electrical signals, as the active strain-sensing element that converts mechanical deformation into electrical resistance changes, and as part of the encapsulation structure. This multi-functionality reduces the number of separate components needed and simplifies device integration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves high stretchability, rehealability, recyclability, and reconfigurability, providing reliable, economical, and eco-friendly solutions for wearable health monitoring, with real-time strain monitoring and warning capabilities.

Implementation Method 1

determine a change in a property of the volume of LM; and identify a strain value of the polyimine film from the determined change

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS20250130123A1Stretchable, rehealable, recyclable and reconfigurable integrated strain sensor
Publication Date: 2025.04.24 THE REGENTS OF THE UNIVERSITY OF COLORADO
  • US20250130123A1 patent drawing
  • US20250130123A1 patent drawing
  • US20250130123A1 patent drawing

AI summary

The present disclosure provides a high-performance integrated strain sensing device that is highly stretchable, rehealable, recyclable and reconfigurable. This device can include dynamic covalent thermoset polyimine as the substrate and encapsulation, eutectic liquid metal alloy as the strain sensing unit and interconnects, and off-the-shelf chip components for measuring and magnifying functions. The device can be attached on the knee, elbow, wrist and finger joints for strain sensing and motion monitoring, and can also be attached on the abdomen to accurately measure respiration cycles.