Polymer Compound Adhesion for Polarizing Plates

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Solution Overview

Problem

There is a need to improve the adhesiveness between hydrophobic and hydrophilic members in laminated structures, such as polarizing plates used in image display devices, where the existing adhesives are insufficient for wide viewing angles and thin film configurations.

Innovation Solution

A polymer compound comprising specific repeating units, including those represented by Formulas (I), (II), and (III), which enhance crosslinking reactions with hydrophobic members and affinity with hydrophilic members, thereby improving adhesiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a polyvinyl alcohol-based adhesive is used to laminate the polarizer and optical film, then the lamination process is simple, but the adhesiveness between the hydrophobic optically anisotropic layer and hydrophilic polarizer is insufficient

Engineering Contradiction:
Improvelamination process simplicityVSAvoidadhesiveness between hydrophobic and hydrophilic members
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the adhesive by incorporating specific functional groups (carboxyl, hydroxyl, or amine groups with specific content ranges) into the polyvinyl alcohol-based adhesive. This parameter change enables the adhesive to simultaneously achieve good adhesiveness to both hydrophobic optically anisotropic layers and hydrophilic polarizers while maintaining the simplicity of the lamination process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite adhesive material by combining polyvinyl alcohol base resin with specific functional additives or modified components that provide both hydrophobic and hydrophilic characteristics. This composite structure allows the single adhesive to bond effectively to both hydrophobic and hydrophilic surfaces, resolving the adhesion problem without complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

2Length of stationary object

If the optically anisotropic layer is made thinner to achieve thin film configuration, then the polarizing plate thickness is reduced, but the alignment properties and surface states deteriorate

Engineering Contradiction:
Improveoptical film thicknessVSAvoidalignment properties and surface states
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The invention optimizes the thickness parameter of the optically anisotropic layer within a specific range (3 μm to 10 μm) and combines it with surface treatment parameters and adhesive composition parameters to maintain excellent alignment properties and surface states even at reduced thickness, achieving thin film configuration without performance deterioration.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer compound significantly enhances the adhesiveness between hydrophobic and hydrophilic members, leading to improved alignment properties and surface states in polarizing plates, with enhanced adhesion and reduced peeling issues.

Implementation Method 1

enhance crosslinking reactions with hydrophobic members

Methodology Applied
Scientific EffectCrosslinking reaction: Chemical Bonding

Implementation Method 2

P1 represents a polymerizable group

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 3

affinity with hydrophilic members

Methodology Applied
Scientific EffectAffinity interaction: Adhesive

Data Source

PatentUS10647802B2Polymer compound
Publication Date: 2020.05.12 FUJIFILM CORP
  • US10647802B2 patent drawing
  • US10647802B2 patent drawing
  • US10647802B2 patent drawing

AI summary

An object of the present invention is to provide a polymer compound capable of improving adhesiveness between a hydrophobic member and a hydrophilic member. The polymer compound of the present invention is a polymer compound having a repeating unit represented by Formula (I) and a repeating unit represented by Formula (II).