Polymer Compound Aligning Liquid Crystals in Phase Difference Layers

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Solution Overview

Problem

Existing optical films used in liquid crystal display devices do not achieve sufficient alignment of liquid crystalline compounds in phase difference layers, limiting their performance.

Innovation Solution

A polymer compound with specific repeating units, including acetoacetyl and aliphatic cyclic structures, is blended with a liquid crystal composition to enhance the alignment of liquid crystalline compounds in the phase difference layer, forming a polymer film that improves alignment and reduces surface unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional polymer compound is used in the liquid crystal composition, then the phase difference layer can be formed, but the alignment of liquid crystalline compounds is insufficient

Engineering Contradiction:
Improvealignment of liquid crystalline compoundsVSAvoidoptical film performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent modifies the chemical structure parameters of the polymer compound by introducing specific repeating units (Formulae I-IV) with functional groups such as acetoacetyl, carboxyl, and fluorinated alkyl groups. These parameter changes in molecular structure enable the polymer to effectively align liquid crystalline compounds vertically, resolving the contradiction between formability and alignment quality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system by blending the specifically structured polymer compound with liquid crystalline compounds having polymerizable groups. This composite material approach allows the polymer matrix to provide structural support while the liquid crystalline compounds provide alignment functionality, achieving both phase difference layer formation and high alignment.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the polymer compound content is increased to improve alignment, then alignment performance improves, but the cost and complexity of the composition increases

Engineering Contradiction:
Improvealignment of liquid crystalline compoundsVSAvoidcomposition complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent optimizes the compositional parameters by limiting the polymer compound content to 1-10 parts by mass per 100 parts of liquid crystalline compound. This parameter optimization achieves effective alignment while preventing excessive complexity and cost, resolving the contradiction between alignment performance and composition simplicity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If existing polymer compounds are used, then the optical film can be manufactured, but surface unevenness occurs in the phase difference layer

Engineering Contradiction:
Improveoptical film productionVSAvoidsurface uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces specific molecular structure parameters including acid value (50-200 mg KOH/g) and Log P value (1.0-2.5) to control the polymer compound's interaction with liquid crystalline compounds. These parameter adjustments ensure uniform distribution and vertical alignment, eliminating surface unevenness while maintaining ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer compound significantly increases the alignment of liquid crystalline compounds in the phase difference layer, leading to improved optical film performance and reduced surface irregularities, enhancing the overall efficiency of liquid crystal display devices.

Implementation Method 1

alignment of the liquid crystalline compound in a vertical direction is promoted

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Implementation Method 2

the polymer compound is localized near an interface with the substrate and alignment of the liquid crystalline compound in a vertical direction is promoted

Methodology Applied
Scientific EffectPolymer localization effect:

Data Source

PatentUS11820930B2Polymer compound, liquid crystal composition, phase difference layer, optical film, polarizing plate, and image display device
Publication Date: 2023.11.21 FUJIFILM CORP
  • US11820930B2 patent drawing
  • US11820930B2 patent drawing
  • US11820930B2 patent drawing

AI summary

An object of the present invention is to provide a polymer compound in which, by blending with a liquid crystal composition containing a liquid crystalline compound, alignment of the liquid crystalline compound in a phase difference layer to be obtained increases; and a liquid crystal composition, a phase difference layer, an optical film, a polarizing plate, and an image display device using the same. The polymer compound of the present invention is a polymer compound including a repeating unit represented by Formula (I), a repeating unit represented by Formula (II), a repeating unit represented by Formula (III), and a repeating unit represented by Formula (IV).