Polymer based solid-state solar thermal fuels

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Solution Overview

Problem

Current solar thermal fuel (STF) materials are largely unavailable in the solid-state form, which limits their integration into devices for energy storage and heat release applications due to issues with film uniformity, high-temperature resilience, energy density, and cyclability.

Innovation Solution

Development of a polymer-based solar thermal fuel platform that includes photoswitchable moieties covalently linked to a first polymer, which can be deposited as solid-state films using techniques like spin-coating and electrodeposition, enabling controllable thickness, high-temperature stability, and efficient energy storage and release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solar thermal fuel materials are used in solution state, then energy storage properties are retained, but film uniformity and solid-state integration are poor

Engineering Contradiction:
Improvefilm uniformityVSAvoidsolid-state form availability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the physical state parameter of solar thermal fuel materials from solution to solid-state by incorporating them into polymer matrices. This transformation maintains the energy storage functionality while achieving uniform film formation and solid-state integration, directly resolving the contradiction between film uniformity and solid-state availability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining solar thermal fuel molecules with polymer matrices. This composite approach allows the system to exhibit both the energy storage properties of the STF materials and the film-forming capabilities of polymers, simultaneously achieving uniform films and solid-state integration.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If polymer-based STF is deposited as solid-state films, then film uniformity and high-temperature stability improve, but manufacturing complexity increases

Engineering Contradiction:
Improvefilm uniformityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs electrodeposition, a technique that uses electrical fields to deposit polymer-based STF materials uniformly onto substrates. This method achieves high film uniformity and controlled thickness while streamlining the manufacturing process, counteracting the expected increase in complexity through automated electrochemical control.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent utilizes UV curing, which involves optical energy absorption and chemical transformation, to solidify deposited polymer layers. This process enables precise control over film formation and crosslinking, achieving uniform solid-state films while maintaining relatively simple manufacturing steps through light-induced polymerization.

Inventive Principle:
Principle #32Color changes

3Duration of action of stationary object

If photoswitchable moieties are covalently linked to polymer, then cyclability and energy storage properties are enhanced, but synthesis difficulty increases

Engineering Contradiction:
ImprovecyclabilityVSAvoidsynthesis difficulty
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent segments the synthesis process into modular steps: first synthesizing the polymer backbone, then incorporating photoswitchable moieties through functional group reactions. This segmented approach enhances cyclability through covalent bonding while managing synthesis complexity through stepwise, controlled reactions rather than attempting to synthesize the complete complex molecule in one step.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses functional groups on the polymer backbone as intermediary sites for attaching photoswitchable moieties. These functional groups serve as mediators that facilitate the incorporation of STF molecules through controlled chemical reactions, enhancing cyclability while keeping the synthesis process manageable through targeted functional group chemistry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer-based STF platform achieves uniform film deposition, retains energy storage properties, and demonstrates appreciable heat storage and release capabilities, suitable for various solid-state applications, including macroscopic heat release with temperature differences up to 10°C.

Implementation Method 1

Upon absorption of light energy, a photoactive molecule adopts a higher-energy metastable state

Methodology Applied
Scientific EffectPhotoisomerization: Photochromism

Implementation Method 2

To release the energy stored in the higher-energy state, an external trigger (such as heat, light, voltage, or a chemical reaction) is applied

Methodology Applied
Scientific EffectThermal relaxation:

Implementation Method 3

depositing a layer of a first polymer solution on the substrate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

solidifying can include UV curing

Methodology Applied
Scientific EffectUV curing: Photopolymerisation

Data Source

PatentUS10865336B2Polymer based solid-state solar thermal fuels
Publication Date: 2020.12.15 MASSACHUSETTS INST OF TECH
  • US10865336B2 patent drawing
  • US10865336B2 patent drawing
  • US10865336B2 patent drawing

AI summary

A polymer consisting of small functional molecules can be integrated into solar thermal fuels in the solid-state for solar energy harvesting and storage. In certain embodiments, a solar energy storage device can include one or more layers of photoswitchable moieties associated with a polymer. Such solar thermal fuel polymers can be used to enable deposition from low concentration solutions, resulting in uniform and large-area thin-films. This approach enables conformal deposition on a variety of conducting substrates that can be either flat or structured and control over film growth via electrodeposition conditions and results in highly uniform and large-area thin films.