Infrared Spectrometer Using Polymer Bragg Mirrors

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Solution Overview

Problem

Conventional infrared spectrometers for mid-infrared (MIR) and long-wavelength infrared (LWIR) spectral ranges are large, complex, and costly due to the need for precise alignment of optical components and limited materials suitable for these wavelengths, resulting in narrow bandwidth and poor wavelength resolution.

Innovation Solution

The use of Bragg-mirror-based Fabry-Perot cavities with polymer layers as low-refractive-index materials, which provide higher reflectivity, larger free-spectral range, and lower absorption losses, allowing for miniaturization and improved spectral resolution, and utilizing a polymer with an absorption peak for calibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional optical components (mirrors, beam splitters) are used in infrared spectrometers, then spectral analysis capability is achieved, but device size and complexity increase significantly

Engineering Contradiction:
Improvespectral analysis capabilityVSAvoidoptical component alignment
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the physical parameters of the optical path by using a bent waveguide structure instead of straight propagation, allowing the optical path to be folded within a compact footprint. This enables long propagation lengths needed for spectral analysis while maintaining a small device size. The waveguide parameters (bending radius, path length, confinement) are optimized to maintain low loss while achieving miniaturization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent integrates multiple optical functions into a single integrated photonic circuit platform. The waveguide, spectral filter, and detector are nested within a single chip structure, eliminating the need for separate mirrors, beam splitters, and alignment mechanisms. This nesting approach reduces device complexity while preserving spectral analysis capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If materials suitable for MIR and LWIR ranges are used, then optical performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improveoptical performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs silicon nitride waveguides and standard semiconductor fabrication techniques instead of expensive specialized infrared materials. Silicon nitride can be manufactured using CMOS-compatible processes, dramatically reducing manufacturing cost while providing sufficient optical performance for MIR and LWIR spectral ranges through proper waveguide design and coupling mechanisms.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the operational parameters by using evanescent field coupling and plasmonic enhancement techniques to achieve strong light-matter interaction in thin-film structures. This allows standard materials to achieve the optical performance previously requiring expensive specialized materials, by optimizing waveguide dimensions, coupling gaps, and resonance conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If long propagation lengths are used in spectrometers, then spectral resolution is improved, but device size increases

Engineering Contradiction:
Improvewavelength resolutionVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent transitions from one-dimensional linear optical paths to two-dimensional bent waveguide paths within a planar chip. The optical path is folded back and forth through multiple bends, achieving long propagation lengths (centimeters to meters equivalent) within a millimeter-scale chip footprint. This dimensional reconfiguration enables high spectral resolution without proportionally increasing device size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses bent and curved waveguide sections instead of straight paths. The waveguide follows a serpentine or spiral trajectory, utilizing curvature to pack long optical paths into compact spaces. The bending radius is carefully controlled to minimize propagation loss while maximizing the effective path length within the available chip area, thereby achieving high wavelength resolution in a small device.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the development of compact, high-resolution infrared spectrometers suitable for hyperspectral imaging and detection systems, with improved reflectivity and reduced scatter and absorption losses, facilitating effective chemical analysis.

Implementation Method 1

spectral filters in accordance with the present disclosure comprise a Fabry-Perot (FP) cavity having a pair of Bragg-reflector-based mirrors

Methodology Applied
Scientific EffectFabry-Perot interference: Fabry-Perot Interferometer

Implementation Method 2

Bragg mirrors whose low-index-material layers are made of a polymer

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 3

Bragg mirrors whose low-index-material layers are made of a polymer... whose thickness is substantially uniform and equal to approximately one-quarter of the center wavelength

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a linear array of bolometers that function as detector elements... each bolometer selectively receives a different one of the wavelength signals

Methodology Applied
Scientific EffectBolometer detection: Bolometer

Implementation Method 5

the use of a polymer having at least one absorption peak enables the use of that absorption peak as an absolute wavelength reference that can be used for calibration

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentUS11313722B2Infrared spectrometer having dielectric-polymer-based spectral filter
Publication Date: 2022.04.26 CALIFORNIA INST OF TECH
  • US11313722B2 patent drawing
  • US11313722B2 patent drawing
  • US11313722B2 patent drawing

AI summary

An infrared spectrometer for operation in the mid-infrared spectral range is disclosed, where the spectrometer includes a Bragg-mirror-based spectral filter that is operative for providing an output optical signal whose spectral content is spatially dispersed along a first direction, where the Bragg mirrors include low-refractive-index layers comprising a polymer material that is transmissive across the mid-infrared spectral range and is characterized by less than ten absorption peaks with the operating spectral range of the spectrometer.