Surface-Modified Polymer Capsule for Stable Transition Metal Nanoparticles

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Solution Overview

Problem

Existing polymer capsules loaded with transition metal particles face issues of low stability and poor water dispersibility, leading to reduced catalytic activity and recyclability, especially when used in catalytic reactions in water.

Innovation Solution

A polymer capsule is developed by copolymerizing specific compounds to create a surface-modified capsule with a positive zeta potential, allowing for the homogeneous loading of ultra-fine transition metal nanoparticles, which are chemically bound and stable in water, using a two-step process involving photopolymerization and surface modification with alkyl halides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal nanoparticles are loaded on mesoporous silica, then the catalyst structure is formed, but the stability is significantly low and the catalyst is rapidly inactivated/leached

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidcatalyst composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite structure consisting of metal nanoparticles loaded on polymer capsules rather than traditional mesoporous silica. The polymer capsule acts as a stable support matrix that prevents nanoparticle aggregation and leaching, while the composite structure maintains high surface area and catalytic activity. This composite approach resolves the stability issue by combining the advantages of polymer materials with metal nanoparticle catalysis.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polymer capsule serves as a flexible shell structure that encapsulates and protects the metal nanoparticles. The capsule wall acts as a barrier preventing nanoparticle leaching into the reaction medium while allowing mass transport of reactants and products. This shell structure provides mechanical stability and prevents catalyst inactivation.

Inventive Principle:
Principle #30Flexible shells and thin films

2Area of stationary object

If metal nanoparticles are used as catalyst, then high surface area is achieved, but the water dispersibility is poor

Engineering Contradiction:
Improvesurface areaVSAvoidwater dispersibility
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The polymer capsule acts as a shell structure that encapsulates the metal nanoparticles, providing a hydrophilic exterior surface that enables water dispersibility. The capsule shell maintains the high surface area of the nanoparticles while adding water compatibility, allowing the catalyst to function in aqueous environments.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the surface properties of the nanoparticle system by encapsulating them in polymer capsules with controlled surface chemistry. This parameter change transforms the hydrophobic nanoparticle surface into a hydrophilic capsule surface, enabling water dispersibility while preserving the high surface area of the metal nanoparticles.

Inventive Principle:
Principle #35Parameter changes

3Power

If metal nanoparticles are loaded on supporter, then catalytic activity is enhanced, but the inactivation and leaching occur continuously

Engineering Contradiction:
Improvecatalytic activityVSAvoidcatalyst durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The polymer capsule shell provides a protective barrier that prevents metal nanoparticle leaching into the reaction medium while maintaining catalytic activity. The shell structure allows reactant diffusion to the nanoparticle surface for catalysis while preventing product leaching and nanoparticle aggregation, thus enhancing both activity and durability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure of polymer capsule encapsulating metal nanoparticles creates a stable catalyst system where the polymer matrix prevents nanoparticle aggregation and leaching. The composite design maintains high surface area for catalysis while providing mechanical and chemical stability for continuous operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting polymer capsule exhibits excellent stability and high catalytic activity and recyclability in water, with uniformly sized transition metal nanoparticles maintaining water dispersibility and catalytic performance over extended periods.

Implementation Method 1

a polymer capsule obtained by copolymerizing a compound represented by Chemical Formula 1 and a compound represented by Chemical Formula 2 with each other

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

surface-modified to thereby have a positive zeta potential in a dispersed state in water

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Data Source

PatentUS10543477B2Polymer capsule having loaded thereon transition metal particles having excellent water dispersibility and stability, and method for preparing same
Publication Date: 2020.01.28 INST FOR BASIC SCI
  • US10543477B2 patent drawing
  • US10543477B2 patent drawing
  • US10543477B2 patent drawing

AI summary

Provided are a polymer capsule loaded with transition metal particles having excellent water dispersibility and stability, and a method for preparing the same. Specifically, the polymer capsule loaded with transition metal particles according to the present invention includes a surface-modified polymer capsule surface-modified to thereby have a positive zeta potential in a dispersed state in water; and transition metal particles loaded on a surface of the surface-modified polymer capsule. In addition, a method for preparing a polymer capsule loaded with transition metal particles according to the present invention includes a) preparing a polymer capsule; b) surface-modifying the polymer capsule to prepare a polymer capsule having a positive zeta potential in a dispersed state in water; and c) sequentially adding a water-soluble transition metal precursor and a reducing agent to a water dispersion of the surface-modified polymer capsule obtained in step b).