Polymer Composite Cathode for High-Voltage NMC Stability

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Solution Overview

Problem

Conventional lithium secondary batteries use liquid electrolytes that are inflammable and pose safety risks, while solid electrolytes face challenges in achieving high ionic conductivity, broad electrochemical window, and compatibility with high-potential cathode materials like NMC622 or NMC811, and require a stable polymer backbone for encapsulating liquid electrolytes.

Innovation Solution

A composite cathode comprising a polymer electrolyte with a polymeric network based on specific (meth)acrylamide monomers that encapsulates deep eutectic solvents and is compatible with high-potential cathode active materials, such as NMC622, achieved by polymerizing a precursor composition containing a first monomer and a crosslinker, forming a three-dimensional polymer network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in lithium secondary batteries, then high ionic conductivity is achieved, but safety risks increase due to inflammability and leakage

Engineering Contradiction:
ImprovesafetyVSAvoidinflammability and leakage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite solid electrolyte comprising a polymer matrix (polyacrylonitrile or polyacrylamide) combined with lithium salt (LiTFSI) and deep eutectic solvent. This composite structure integrates the safety benefits of solid polymers with the ionic conductivity of liquid electrolytes, eliminating inflammability and leakage risks while maintaining high ion transport capability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional solid polymer electrolytes like PEO are used, then mechanical stability is improved, but anodic stability is limited to potentials around 4.0 V vs. Li+/Li

Engineering Contradiction:
Improveanodic stabilityVSAvoidcompatibility with high-potential cathode materials
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical parameters of the polymer electrolyte by selecting polyacrylonitrile or polyacrylamide as the base polymer and combining it with deep eutectic solvent and LiTFSI. This parameter change raises the anodic stability limit from 4.0 V (PEO) to above 4.3 V, enabling compatibility with high-potential cathode materials like NMC622 and NMC811.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If solid composite electrolytes are developed to improve safety, then ionic conductivity and electrochemical stability must be balanced, but finding a polymer backbone stable to sol-gel synthesis and compatible with high-potential cathodes is difficult

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidsynthesis compatibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent performs preliminary selection of polymer backbones (polyacrylonitrile or polyacrylamide) that are inherently stable to sol-gel synthesis conditions before proceeding with electrolyte formulation. This preliminary action ensures that the polymer structure remains intact during synthesis, avoiding degradation while maintaining electrochemical stability for high-voltage applications.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite cathode exhibits excellent cycling stability and high anodic stability, making it suitable for high-voltage applications and providing mechanical flexibility.

Implementation Method 1

a polymer electrolyte which comprises a polymer network and an electrolyte composition, wherein the electrolyte composition comprises a deep eutectic solvent (DES)

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 2

Solid-state batteries have significantly reduced EHS (environmental, health and safety) hazards

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20260094823A1Composite cathode comprising a polymer electrolyte and nickel based cathode active material
Publication Date: 2026.04.02 UMICORE(BE)
  • US20260094823A1 patent drawing
  • US20260094823A1 patent drawing
  • US20260094823A1 patent drawing

AI summary

The present invention relates to a solid composite cathode comprising a polymer electrolyte and high-potential NMC type cathode active material. The polymer electrolyte comprises an electrolyte composition, preferably comprising a deep eutectic solvent (DES), and a polymer network having a polyacrylamide backbone.