Water-Soluble Polymer Coated Anode for Lithium Battery Capacity

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Solution Overview

Problem

Lithium secondary batteries face limitations in initial efficiency and reversible capacity due to the use of carbon anode active materials, which can lead to short cycle life and increased irreversible capacity, especially with materials like silicon and tin that experience volume changes during charge and discharge, causing conductivity issues and delamination.

Innovation Solution

A composite anode active material is developed by coating a water-soluble polymer on the surface of the anode active material, combined with a binder such as polyimide, polyamideimide, or polyetherimide, to form a composite anode for lithium secondary batteries, which reduces side reactions with the electrolyte and enhances mechanical strength, thereby improving initial efficiency and reversible capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal or intermetallic compound anode active material is used to increase capacity and energy density, then the battery capacity and energy density are improved, but the cycle life becomes shorter due to volume changes causing conductivity decrease and delamination

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses composite materials by combining metal or intermetallic compound anode active material with carbon material. The carbon material forms a coating layer on the metal particles, creating a composite structure that maintains the high capacity of metal materials while providing the structural stability and conductivity of carbon, thereby improving cycle life

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon material forms a thin film coating on the surface of metal particles. This carbon shell acts as a protective layer that accommodates volume changes during charge-discharge cycles, prevents direct contact between electrolyte and metal surface, and maintains electrical conductivity, thus extending cycle life while preserving high capacity

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If active material with small particle diameter or large specific surface area is used to increase capacity, then the energy density is improved, but the initial efficiency decreases due to increased side reactions with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidinitial irreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

A carbon coating layer is formed on the surface of metal particles with small diameter or large specific surface area. This carbon shell reduces the direct contact area between the reactive metal surface and electrolyte, suppressing side reactions and forming a stable solid electrolyte interface, thereby improving initial efficiency while maintaining high energy density

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The carbon material acts as an intermediary layer between the metal anode active material and the electrolyte. This intermediate carbon coating prevents direct harmful interactions between electrolyte and metal surface, reducing initial irreversible capacity loss while allowing lithium ion transport, thus improving initial efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite anode active material effectively prevents electrode degradation from volume changes, increases initial efficiency, enhances reversible capacity, and improves energy density by forming a protective organic pre-solid electrolyte interface, leading to improved performance and extended cycle life of lithium secondary batteries.

Implementation Method 1

forming a protective organic pre-solid electrolyte interface

Methodology Applied
Scientific EffectOrganic pre-solid electrolyte interface formation:

Implementation Method 2

a binder disposed on the composite anode active material, the binder including one or more selected from a polyimide, a polyamideimide, a polyamide, and a polyetherimide

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS9692049B2Anode containing composite anode active material including water-soluble polymer coating and lithium secondary battery including the same
Publication Date: 2017.06.27 SAMSUNG ELECTRONICS CO LTD
  • US9692049B2 patent drawing
  • US9692049B2 patent drawing
  • US9692049B2 patent drawing

AI summary

An anode for a lithium secondary battery including: a composite anode active material including an anode active material, and a water-soluble polymer disposed on a surface of the anode active material; and a binder disposed on the composite anode active material, the binder including one or more selected from a polyimide, a polyamideimide, a polyamide, and a polyetherimide.