Polymer Coated Lithium Insertion Material for Metal-Air Battery

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Solution Overview

Problem

Current lithium/air batteries face challenges in reversibility and cycle life due to decomposition of aprotic electrolyte solvents in the presence of Li2O2 or reaction intermediates, limiting their high energy and power density.

Innovation Solution

An electrochemical cell design featuring a polymer coating on the lithium insertion material that acts as a barrier between the electrolyte solvent and Li2O2, reduced oxygen intermediates, and electrons, allowing the solvent to be separated from these components, with the polymer being permeable to lithium ions and oxygen while being impermeable to the solvent, electrons, and oxygen anions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If aprotic electrolyte solvents are used in lithium/air batteries, then high energy and power density is achieved, but decomposition occurs in the presence of Li2O2 or reaction intermediates, reducing reversibility and cycle life

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A polymer coating is introduced as an intermediary layer between the aprotic electrolyte solvent and Li2O2/reaction intermediates. This coating allows lithium ion transport while preventing direct contact between the solvent and harmful species, thereby maintaining high energy density through aprotic solvents while improving cycle life by preventing decomposition

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin polymer coating is formed on the lithium insertion material surface. This flexible film acts as a protective barrier that is permeable to lithium ions but impermeable to aprotic electrolyte solvents and reaction intermediates, enabling the system to maintain high energy density while achieving improved reversibility and cycle life

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If Li2O2 is formed as a discharge product in lithium/air batteries, then high theoretical specific energy is achieved, but decomposition of electrolyte solvent occurs, limiting reversibility

Engineering Contradiction:
Improvespecific energyVSAvoidreversibility
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The polymer coating serves as a mediator that allows Li2O2 to form as the discharge product (maintaining high specific energy) while simultaneously preventing the electrolyte solvent from contacting and decomposing due to the presence of Li2O2 or its intermediates, thereby improving reversibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the reversibility and cycle life of lithium/air cells by protecting the electrolyte solvent from Li2O2 and reaction intermediates, maintaining high energy and power density.

Implementation Method 1

the polymer being permeable to lithium ions and oxygen while being impermeable to the solvent, electrons, and oxygen anions

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

acts as a barrier between the electrolyte solvent and Li2O2, reduced oxygen intermediates, and electrons

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS9093670B2Electrolyte additive for metal-air batteries
Publication Date: 2015.07.28 ROBERT BOSCH GMBH
  • US9093670B2 patent drawing
  • US9093670B2 patent drawing
  • US9093670B2 patent drawing

AI summary

In accordance with one embodiment, an electrochemical cell includes a negative electrode including a form of lithium, a positive electrode spaced apart from the negative electrode and including an electron conducting matrix and a lithium insertion material wherein Li2O2 is formed as a discharge product, a separator positioned between the negative electrode and the positive electrode, an electrolyte including a salt, and a polymer coating on the lithium insertion material, the polymer coating permeable to lithium ions and impermeable to the electrolyte.