Polymer-Coated Iron Oxide Nanorods for Stable Magnetic Separation

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Solution Overview

Problem

Iron oxide nanorods with strong magnetic properties tend to form clusters during coating, leading to poor aqueous stability and low separation efficiency in biomedical applications.

Innovation Solution

Polymer-coated iron oxide nanorods with a magnetic moment of at least 10 emu/g, featuring a polymer coating that maintains stability in aqueous media and enhances separation efficiency, achieved through a specific coating process involving amphiphilic polymers and PEG lipids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If iron oxide nanorods with strong magnetic properties are used, then magnetic moment is improved, but they form clusters during coating leading to poor aqueous stability

Engineering Contradiction:
Improvemagnetic momentVSAvoidaqueous stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent uses amphiphilic polymers as intermediary coating materials that have both hydrophobic and hydrophilic segments. The hydrophobic segment anchors to the iron oxide nanorod surface while the hydrophilic segment extends into aqueous medium, preventing cluster formation. This intermediary coating enables strong magnetic nanorods to maintain aqueous stability by mediating between the magnetic core and aqueous environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical and physical parameters of the nanorod surface by coating with polymers having specific properties: amphiphilic character, controlled molecular weight, and specific functional groups. These parameter changes transform the surface properties from hydrophobic to hydrophilic, enabling aqueous stability while preserving strong magnetic moment ≥10 emu/g.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If iron oxide nanorods with strong magnetic properties are used, then separation efficiency is improved, but clustering during coating reduces the effectiveness

Engineering Contradiction:
Improveseparation efficiencyVSAvoidcoating uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary coating action by pre-coating the iron oxide nanorods with amphiphilic polymers before final application. This preliminary coating prevents clustering during the coating process, ensuring uniform distribution and maintaining high separation efficiency. The pre-formed protective layer allows subsequent processing without aggregation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The amphiphilic polymer acts as a mediator that ensures uniform coating distribution on the nanorod surface. It prevents direct aggregation of magnetic nanorods during coating, enabling precise and uniform coating application while maintaining the strong magnetic properties needed for high separation efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If coating materials are applied to improve aqueous stability, then stability is improved, but magnetic properties are weakened

Engineering Contradiction:
Improveaqueous stabilityVSAvoidmagnetic moment
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The patent applies local quality by using thin, targeted polymer coatings that provide aqueous stability only where needed (on the surface) while leaving the core magnetic properties intact. The coating is applied as a surface layer with controlled thickness, ensuring that the bulk magnetic moment ≥10 emu/g is preserved while gaining aqueous stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent carefully controls coating parameters including polymer molecular weight, coating thickness, and polymer concentration to achieve the optimal balance. By adjusting these parameters, the coating provides sufficient aqueous stability while minimizing impact on magnetic moment, maintaining it at ≥10 emu/g.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated nanorods demonstrate excellent aqueous stability and superior magnetic properties, achieving separation efficiencies of at least 80% within 1 minute, outperforming commercially available magnetic beads.

Implementation Method 1

achieved through a specific coating process involving amphiphilic polymers and PEG lipids

Methodology Applied
Scientific EffectAmphiphilic interaction: Amphiphiles

Implementation Method 2

excellent aqueous stability (i.e., stay suspended in an aqueous medium for at least 1 hour, at room temperature)

Methodology Applied
Scientific EffectSuspension: Suspension

Implementation Method 3

The iron oxide core has a magnetic moment of at least 10 emu/g, induced using 1 T magnetizing field strength, at room temperature

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS20240366805A1Polymer coated iron oxide nanorods and methods of making and use thereof
Publication Date: 2024.11.07 5M BIOMED LLC
  • US20240366805A1 patent drawing
  • US20240366805A1 patent drawing
  • US20240366805A1 patent drawing

AI summary

Described are coated iron oxide nanorods (IONRs) containing an iron oxide core and a coating surrounding the core, and pharmaceutical compositions containing these coated IONRs. The iron oxide core of the coated IONRs has strong magnetic property, i.e., a magnetic flux density of at least 10 emu/g, induced using 1 T magnetizing field strength, at room temperature. The coating of the coated IONRs can be formed by a polymer, such as an amphiphilic polymer. The coated IONRs are stable in an aqueous medium for at least 30 mins, at room temperature, while maintain the superior magnetic property of the core, achieving a separation efficiency of at least 80% within only 1 min of magnet time. Optionally, the coated IONRs contain one or more active agents embedded in the coating of the coated IONRs, for systemic or local delivery.