Multifunctional Polymer Coatings for Biointerface Control

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Solution Overview

Problem

Current biomedical coatings face challenges in achieving multifunctional defense mechanisms against biofilm formation and bacterial colonization on medical devices, with existing solutions being complex, costly, and difficult to control, while also requiring intricate synthesis processes.

Innovation Solution

A versatile platform coating is developed using commercially available precursors via a simple solvent system, allowing for the incorporation of bioactive agents like peptides and quorum sensing disruptors in one or two-step processes, providing effective control over biointerfacial interactions and antimicrobial properties without the need for vacuum or inert environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex multifunctional coatings are used to provide defense against biofilm formation and bacterial colonization, then antimicrobial effectiveness is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidcoating complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (low-fouling properties and antimicrobial activity) into a single coating layer by incorporating antimicrobial peptides or quorum sensing inhibitors directly into the low-fouling polymer matrix, eliminating the need for separate functional layers and simplifying the overall coating structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coating system is designed to provide multiple protective functions simultaneously - preventing protein adsorption, blocking bacterial attachment, and inhibiting biofilm formation - all within a single universal coating platform that can be applied to various medical devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If intricate synthesis processes are used to create multifunctional coatings, then coating functionality is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvecoating functionalityVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The low-fouling polymer matrix is pre-designed with built-in reactive groups that can directly couple with antimicrobial agents, eliminating the need for separate surface activation steps and simplifying the manufacturing process while maintaining coating functionality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses commercially available precursors and modifies reaction conditions to enable straightforward synthesis of multifunctional coatings, changing parameters such as using ambient temperature reactions and common solvents to improve ease of manufacture

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If vacuum or inert environments are required for coating production, then coating precision and control are improved, but ease of manufacture and scalability deteriorate

Engineering Contradiction:
Improvecoating controlVSAvoidscalability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the reaction parameters to use commercially available precursors and standard solvent systems that do not require vacuum or inert atmosphere conditions, enabling the coating process to be performed in open environments and improving scalability for industrial production

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating effectively reduces non-specific interactions, provides low protein fouling surfaces, and exhibits antimicrobial properties, acting as a first layer of defense against bacterial attachment, while being easily scalable and adaptable for various biomedical applications.

Implementation Method 1

forming a covalently crosslinked polymer coating with the First Component and the Second Component

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

non-specific interactions such as protein adsorption and biofouling

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3507335B1Polymer coatings
Publication Date: 2022.03.30 COMMONWEALTH SCI & IND RES ORG
  • EP3507335B1 patent drawingFigure 1
  • EP3507335B1 patent drawingFigure 2
  • EP3507335B1 patent drawingFigure 3A~3B

AI summary

The application is directed to polymer coatings which can be modified to control biointerfacial interactions including biofilm formation and protein adsorption onto said coatings. The polymer coatings comprise a First Component comprising epoxide or alkenyl groups, and a Second Component comprising at least one amine group. The polymer coatings further comprise at least one bioactive agent which may control said biofilm formation and/or protein adsorption. Also disclosed herein are methods for producing said coatings incorporating bioactive molecules in one or two step procedures on a substrate. The polymer coating may be immobilised on the substrate via the reaction of functional groups present on the First Component and/or Second Component with complimentary functional groups disposed on at least one surface of the substrate.