Polymer Composition Charge-Transfer Complex Phase Separation

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Solution Overview

Problem

It is challenging to sufficiently mix different kinds of polymers, leading to phase separation in a micrometer order, which results in materials and membranes that fail to achieve sufficient function and strength.

Innovation Solution

A composition comprising an electron-donating polymer with a rigid structure and an electron-withdrawing polymer with a soft structure, or vice versa, forming a charge-transfer complex to suppress phase separation, utilizing specific structural formulas and constitutional units to enhance mixing and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different kinds of polymers are mixed to form a composition, then the functional properties (proton conductivity, mechanical strength) can be improved, but phase separation in micrometer order occurs leading to insufficient function and strength

Engineering Contradiction:
Improveproton conductivity and mechanical strengthVSAvoidphase separation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the molecular structure parameters of the polymer components by introducing specific rigid aromatic groups (naphthalene, biphenyl, terphenyl) into the polymer backbone. This structural modification enables strong intermolecular interactions and charge-transfer complex formation between polymer chains, which suppresses phase separation at the micrometer level while maintaining homogeneous mixing at the molecular level, thereby achieving both improved reliability and compositional stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymer system where electron-donating polymer chains and electron-withdrawing polymer chains form charge-transfer complexes. This composite structure at the molecular level prevents macroscopic phase separation, allowing the material to simultaneously achieve high proton conductivity from the sulfonic acid groups and mechanical strength from the rigid aromatic structures, resolving the contradiction between functional improvement and compositional stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If low-molecular-weight compounds are used to form charge-transfer complexes, then the complex formation is achieved, but stability problems and material leakage occur

Engineering Contradiction:
Improvecharge-transfer complex formationVSAvoidmaterial stability and leakage resistance
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention replaces the short-lived, unstable low-molecular-weight charge-transfer complex components with polymer-based long-lived structures. By incorporating charge-transfer complexes into the polymer backbone, the material achieves permanent stability without leakage, as the polymer chains themselves serve as the stable framework that prevents material degradation and loss over time

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the molecular weight parameter from low-molecular-weight compounds to high-molecular-weight polymers. This parameter change fundamentally improves stability and eliminates leakage while maintaining charge-transfer complex formation, as the extended polymer chains provide a stable structural framework that low-molecular-weight compounds cannot provide

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively suppresses phase separation, resulting in improved mechanical strength and proton conductivity, making it suitable for use in fuel cells and other applications with enhanced durability and proton conductivity.

Implementation Method 1

a composition of an electron-donating polymer having a rigid structure and an electron-withdrawing polymer having a soft structure, and a composition of an electron-donating polymer having a soft structure and an electron-withdrawing polymer having a rigid structure can form a charge-transfer complex of the electron-donating polymer and the electron-withdrawing polymer

Methodology Applied
Scientific EffectCharge-transfer complex formation:

Data Source

PatentUS11098161B2Polymer composition
Publication Date: 2021.08.24 NISSAN CHEM CORP
  • US11098161B2 patent drawing
  • US11098161B2 patent drawing
  • US11098161B2 patent drawing

AI summary

A composition containing electron-donating polymer (D) having a structure represented by the following formula (1), and electron-withdrawing polymer (A) having a structure represented by the following formula (2):wherein definition of the symbols are as described in the DESCRIPTION is provided.