Polymer Compound for Organic EL Inkjet Printing

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Solution Overview

Problem

Existing polymer compounds used in organic electroluminescence elements have insufficient dissolution rates in solvents, hindering efficient production of organic layers through coating methods like ink jet printing.

Innovation Solution

A polymer compound comprising constitutional units represented by specific formulas, with a tap density between 0.02 and 0.13 g/cm³, and a glass transition temperature between 80°C and 200°C, is developed, along with a production method involving mixing with a good solvent and a poor solvent to enhance solubility and molecular weight distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional polymer compounds are used for coating methods, then the organic layer can be formed, but the dissolution rate in solvent is insufficient

Engineering Contradiction:
Improvedissolution rateVSAvoidefficiency of organic layer production
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The patent modifies the molecular structure parameters of the polymer compound by introducing specific constitutional units with formula (1-1) and (1-2), controlling the tap density to 0.02 g/cm³ or less, and adjusting the glass transition temperature to 80°C or higher. These parameter changes enable the polymer to achieve high dissolution rates in solvents while maintaining the required functional properties for organic electroluminescence elements.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If polymer compound with high dissolution rate is developed, then efficient ink jet printing is enabled, but the molecular weight distribution becomes broader

Engineering Contradiction:
Improveease of ink preparationVSAvoidmolecular weight distribution
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent creates a composite polymer structure containing multiple constitutional units defined by formulas (1-1) and (1-2), where each unit contributes different properties. This composite approach allows the polymer to achieve both high dissolution rate (facilitating ink preparation) and controlled molecular weight distribution through the synergistic combination of different structural units with specific functional groups and molecular weight characteristics.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP3693404B1Polymer compound, method for producing polymer compound, and light-emitting element
Publication Date: 2023.06.07 SUMITOMO CHEM CO LTD
  • EP3693404B1 patent drawing
  • EP3693404B1 patent drawing
  • EP3693404B1 patent drawing

AI summary

To provide a polymer compound having high dissolution rate in a solvent and a method of producing the polymer compound. A polymer compound containing at least constitutional unit selected from the group consisting of a constitutional unit represented by the formula (1-1) and a constitutional unit represented by the formula (1-2). A method of producing a polymer compound containing at least one constitutional unit selected from the group consisting of a constitutional unit represented by the formula (1-1) and a constitutional unit represented by the formula (1-2), comprising a step of mixing a mixture containing a polymer compound containing at least one constitutional unit selected from the group consisting of a constitutional unit represented by the formula (1-1) and a constitutional unit represented by the formula (1-2) and a good solvent for the above-described polymer compound with a poor solvent of 35°C or higher and 75°C or lower for the above-described polymer compound and removing the resultant precipitate: