Crosslinked Polymer Electrode Interface for Redox Flow Battery Crossover

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Solution Overview

Problem

Redox flow batteries face capacity decay due to active species crossover and imbalanced valence of vanadium ions, leading to irreversible reactions and membrane precipitation, which complicates long-term cycling and increases internal resistance.

Innovation Solution

A modified electrode with a crosslinked branched polymer comprising tertiary amino and carboxylic acid groups forms a gel polymer interface between the conductive substrate and the membrane, preventing ion crossover and stabilizing oxidation states through electrical repulsion and coordination chemistry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a membrane is used to separate electrodes in a redox flow battery, then ion crossover is prevented, but membrane precipitation occurs and internal resistance increases

Engineering Contradiction:
Improveion separationVSAvoidmembrane precipitation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A gel polymer interface layer is introduced as an intermediary between the membrane and the electrolyte. This gel layer, formed by crosslinked branched polymer, acts as a mediator that prevents vanadium ions from directly contacting and precipitating on the membrane surface, thereby eliminating membrane precipitation while maintaining ion separation functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical and chemical parameters at the electrode-membrane interface by introducing a gel polymer layer with specific properties (crosslinked structure, hydrophilic groups). This parameter change creates a new interface environment that prevents precipitation while maintaining ionic conductivity, resolving the contradiction between ion separation and precipitation prevention.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If active species crossover is prevented using a membrane, then capacity decay is reduced, but internal resistance increases due to membrane precipitation

Engineering Contradiction:
Improvecapacity retentionVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gel polymer interface serves as an intermediary layer that allows ionic transport while preventing the harmful interaction between vanadium ions and the membrane. This mediator maintains low internal resistance by preventing membrane precipitation, while simultaneously preserving capacity retention through effective ion separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a crosslinked branched polymer is applied to the electrode surface, then active species crossover is reduced and cycling stability is enhanced, but device complexity increases

Engineering Contradiction:
Improvecycling stabilityVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The crosslinked branched polymer is applied locally to the electrode surface in the form of a thin gel interface layer, rather than modifying the entire electrode structure. This localized modification enhances cycling stability at the critical electrode-membrane interface while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention creates a composite structure by combining the conductive substrate with a crosslinked branched polymer gel layer. This composite material approach enhances cycling stability through the synergistic properties of the polymer network (flexibility, ion transport) and the conductive substrate, while the thin-layer geometry keeps the overall device complexity manageable.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified electrode significantly reduces active species crossover, maintains balanced electrolyte concentrations, and enhances cycling stability by five times, while minimizing vanadium compound precipitation, thus maintaining stable capacity retention and internal resistance.

Implementation Method 1

preventing ion crossover and stabilizing oxidation states through electrical repulsion and coordination chemistry

Methodology Applied
Scientific EffectElectrical repulsion: Ion Repulsion/Attraction

Implementation Method 2

preventing ion crossover and stabilizing oxidation states through electrical repulsion and coordination chemistry

Methodology Applied
Scientific EffectCoordination chemistry: Chemical Bonding

Data Source

PatentUS20250006930A1Substrate modification with crosslinked branched polymer for use in batteries
Publication Date: 2025.01.02 BATTELLE MEMORIAL INST
  • US20250006930A1 patent drawing
  • US20250006930A1 patent drawing
  • US20250006930A1 patent drawing

AI summary

A modified electrode includes a conductive substrate and a crosslinked branched polymer disposed on at least a portion of a surface of the conductive substrate. The crosslinked branched polymer comprises a plurality of tertiary amino groups and a plurality of carboxylic acid groups, carbonyl groups, hydroxyl groups, or any combination thereof. The electrode is useful in a battery, such as a redox flow battery.