Polymer Electrode System for Low Overpotential Conversion

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Solution Overview

Problem

Existing electrochemical energy devices, such as fuel cells and batteries, face challenges with high overpotentials, low current output, and reliance on expensive electrodes and non-renewable resources, necessitating the development of more efficient and sustainable electrode systems.

Innovation Solution

A novel electrode system comprising a polymer electrode with both electron and proton conductive phases, specifically using doped poly(3,4-ethylenedioxythiophene) (PEDOT) and polystyrene sulfonate (PSS), which facilitates high reversibility and efficient electrochemical conversion of molecules like benzenediols, reducing overpotential and enhancing current density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If expensive metal electrodes (platinum) are used, then electrochemical conversion efficiency is improved, but device cost increases

Engineering Contradiction:
Improveelectrochemical conversion efficiencyVSAvoiddevice cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive platinum electrodes with inexpensive polymer electrodes that can be easily manufactured and potentially replaced. The polymer electrode provides sufficient catalytic activity for electrochemical conversion without requiring precious metals, directly addressing the cost issue while maintaining functional efficiency.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the material parameters from metal-based to polymer-based electrodes, fundamentally altering the electrode composition to eliminate dependence on expensive materials while maintaining or improving electrochemical performance through optimized polymer structure and composition.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional electrodes are used, then device simplicity is maintained, but current density and power output are limited

Engineering Contradiction:
Improvecurrent densityVSAvoidpower output
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent employs composite polymer electrode materials combining conductive polymers with catalytically active components. This composite structure enables simultaneous electron conduction and catalytic activity, significantly enhancing current density and power output compared to conventional single-material electrodes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polymer electrode is designed with a porous structure that increases surface area and facilitates mass transport of reactants and products. This porous architecture enables higher current density by providing more active sites for electrochemical reactions while maintaining efficient fluid flow.

Inventive Principle:
Principle #31Porous materials

3Reliability

If single-phase polymer electrodes are used, then electrode simplicity is maintained, but proton and electron transport efficiency is insufficient

Engineering Contradiction:
Improveelectrochemical reversibilityVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The polymer electrode is segmented into distinct functional phases: a proton-conducting phase and an electron-conducting phase. This segmentation allows each phase to optimize its specific function (proton transport or electron transport) while working synergistically to achieve high electrochemical reversibility and overall electrode performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the polymer electrode possess different local properties: one phase is optimized for proton conduction while another phase is optimized for electron conduction. This local quality differentiation ensures that proton and electron transport occur through specialized pathways, maximizing transport efficiency and electrochemical reversibility.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer electrode system achieves high reversibility and current density in electrochemical conversions, particularly for molecules like benzenediols, making it suitable for energy conversion applications such as fuel cells and flow batteries, while utilizing abundant and renewable resources.

Implementation Method 1

a polymer electrode having an electron conductive phase and a proton conductive phase

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 2

a polymer electrode having an electron conductive phase and a proton conductive phase

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 3

a molecule susceptible to electrochemical conversion... the electrochemical conversion of the molecule susceptible to electrochemical conversion

Methodology Applied
Scientific EffectElectrochemical conversion: Redox Reactions

Data Source

PatentEP3447836B1Electrode system with polymer electrode
Publication Date: 2020.12.23 RISE RES INST OF SWEDEN AB
  • EP3447836B1 patent drawingFigure 1a
  • EP3447836B1 patent drawingFigure 1b
  • EP3447836B1 patent drawingFigure 1c

AI summary

The present invention provides an electrode system comprising a polymer electrode having an electron conductive phase and a proton conductive phase; and a molecule susceptible to electrochemical conversion. The molecule susceptible to electrochemical conversion is a ortho- or para-aromatic diol or quinone, such as a benzene diol. Also provided is a process for electrochemical conversion. The electrochemical conversion takes place in a system comprising a polymer electrode having an electron conductive phase, a proton conductive phase; and a molecule susceptible to electrochemical conversion. The molecule susceptible to electrochemical conversion is a ortho- or para-aromatic diol or quinone, such as a benzene diol. The process comprises the steps of bringing the molecule into contact with the polymer electrode and allowing the molecule to undergo electrochemical conversion.