Conductive Polymer Solar Cell Electrode Heat Resistance

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Solution Overview

Problem

PEDOT:PSS layers in organic thin-film solar cells and dye-sensitized solar cells face issues with high water absorption, diffusion, and lack of heat resistance, leading to decreased performance and durability.

Innovation Solution

A conductive polymer layer derived from 3,4-disubstituted thiophenes with anions from organic non-sulfonate compounds of molecular weight 200 or more is used, providing excellent hole transportation, catalytic activity, and heat resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PEDOT:PSS layer is used as hole extraction layer, then hole transportation capability is improved, but heat resistance deteriorates

Engineering Contradiction:
Improvehole transportation capabilityVSAvoidheat resistance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the chemical composition parameters of the conductive polymer layer by using specific dopants (polystyrene sulfonate with molecular weight 10,000-100,000 or polyacrylic acid with molecular weight 1,000-10,000) combined with substituted thiophenes. This parameter change in dopant selection and molecular weight range achieves both improved hole transportation capability and enhanced heat resistance, resolving the contradiction between these two properties.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If PEDOT:PSS layer is used as hole extraction layer, then hole transportation capability is improved, but water absorption increases

Engineering Contradiction:
Improvehole transportation capabilityVSAvoidwater absorption
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the molecular weight parameter of the dopant polymer to a specific range (polystyrene sulfonate: 10,000-100,000; polyacrylic acid: 1,000-10,000). This parameter change reduces water absorption while maintaining hole transportation capability, as the controlled molecular weight provides optimal balance between conductivity and water resistance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If PEDOT:PSS layer is used as hole extraction layer, then hole transportation capability is improved, but material diffusion increases

Engineering Contradiction:
Improvehole transportation capabilityVSAvoidmaterial diffusion
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the molecular weight parameter of the dopant to specific ranges that provide sufficient chain length to prevent material diffusion while maintaining electrical conductivity. The controlled molecular weight creates a more stable matrix that restricts diffusion of other materials, resolving the contradiction between hole transportation and compositional stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive polymer layer enhances the performance and durability of solar cells by improving hole transportation, catalytic activity, and withstanding high temperatures, making it suitable for both organic thin-film and dye-sensitized solar cells.

Implementation Method 1

the hole is transported to the positive electrode through the hole transporter

Methodology Applied
Scientific EffectHole transportation: Conduction (electrical)

Implementation Method 2

catalytic activity to convert an oxidized species into a reduced species

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

the electron is transported to the positive electrode through the electrolyte layer

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentEP2693559B1Electrode for solar cell and solar cell provided with electrode
Publication Date: 2017.02.15 NIPPON CHEMI CON CORP
  • EP2693559B1 patent drawingFigure 1~2(B)
  • EP2693559B1 patent drawingFigure 3(A)~4(B)
  • EP2693559B1 patent drawingFigure 5(A)~6(B)

AI summary

Disclosed is an electrode body for a solar cell, which is capable of being used as a component of both an organic thin-film solar cell and a dye-sensitized solar cell, and has excellent heat resistance. This electrode body for a solar cell is provided with a substrate with a conductive part at least on the surface and a conductive polymer layer located on the conductive part of the substrate, in which the conductive polymer layer includes: a polymer derived from at least one monomer selected from the group consisting of 3,4-disubstituted thiophenes; and an anion as a dopant to the polymer generated from at least one organic non-sulfonate compound having an anion with the molecular weight of 200 or more. Additionally, the density of the conductive polymer layer is in the range of 1.15 to 1.80 g/cm3. The dense conductive polymer layer including the anion as a dopant exhibits excellent heat resistance.