Polymer Electrolyte Coated Carbon Anode for Metal Air Battery

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Solution Overview

Problem

Lithium air batteries face a decrease in energy density per unit weight due to excess electrolyte, which occupies space and inhibits discharge product generation, and aqueous electrolytes can cause corrosion with the lithium negative electrode.

Innovation Solution

A positive electrode for metal air batteries is developed with a carbonaceous material coated with a polymer electrolyte layer containing hydrophilic and hydrophobic materials, where the polymer electrolyte is anchored to the surface via chemical bonds, reducing the amount of electrolyte needed and maintaining integrity during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If excess electrolyte is used in lithium air batteries, then lithium ion conductivity is maintained, but energy density per unit weight decreases due to increased weight and occupied space

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidbattery weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent applies this principle by coating the carbonaceous material with a thin polymer electrolyte layer instead of using bulk electrolyte. The polymer electrolyte forms a flexible thin film that provides necessary ionic conductivity while minimizing weight and space occupation, directly resolving the contradiction between maintaining lithium ion conductivity and reducing battery weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite materials by combining carbonaceous material with polymer electrolyte to create a composite positive electrode. This composite structure integrates the conductive properties of carbonaceous material with the ionic conductivity of polymer electrolyte, achieving both reliability in lithium ion conductivity and reduction in overall electrolyte quantity and weight.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If polymer electrolyte layer is coated on carbonaceous material, then electrolyte amount is reduced and energy density increases, but electrolyte integrity during charging and discharging may be compromised

Engineering Contradiction:
Improvebattery weightVSAvoidelectrolyte integrity
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of polymer electrolyte - specifically coating it on the surface of carbonaceous material where it is needed for ionic transport, while leaving other areas without electrolyte. This localized approach maintains electrolyte integrity at critical interfaces while minimizing overall electrolyte quantity, thus improving energy density without compromising stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses preliminary action by pre-coating the carbonaceous material with polymer electrolyte before battery assembly and operation. This pre-formed coating ensures that the electrolyte is already in place and properly distributed on the carbonaceous material surface, maintaining its integrity and functionality throughout the charging and discharging cycles from the outset.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If aqueous electrolyte is used in lithium air batteries, then ionic conductivity is achieved, but corrosion occurs with lithium negative electrode

Engineering Contradiction:
Improveionic conductivityVSAvoidcorrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies the intermediary principle by introducing polymer electrolyte as a mediating substance between the carbonaceous material and the lithium negative electrode. This polymer electrolyte layer acts as a barrier that prevents direct contact between aqueous electrolyte and lithium, eliminating corrosion while still allowing ionic conductivity to function through the polymer matrix.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates an inert environment by using polymer electrolyte coating that isolates the reactive lithium negative electrode from the aqueous electrolyte. This polymer layer provides a chemically inert interface that allows ionic transport while preventing harmful chemical reactions and corrosion, effectively creating a protected environment for the lithium electrode.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the weight of the metal air battery and increases energy density per unit weight by minimizing electrolyte usage while maintaining lithium ion conductivity and electrochemical stability.

Implementation Method 1

a part of the polymer electrolyte is anchored to the surface of the carbonaceous material by a chemical bond

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

maintaining lithium ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11258068B2Positive electrode for metal air battery, metal air battery including the same, and method of preparing the positive electrode for metal air battery
Publication Date: 2022.02.22 SAMSUNG ELECTRONICS CO LTD
  • US11258068B2 patent drawing
  • US11258068B2 patent drawing
  • US11258068B2 patent drawing

AI summary

A positive electrode for a lithium battery includes a lithium salt, a carbonaceous material, and a coating on a surface of the carbonaceous material, the coating including a polymer electrolyte including a hydrophilic material and a hydrophobic material, wherein a portion of the polymer electrolyte is anchored to the surface of the carbonaceous material by a chemical bond.