Polymer Electrolyte Composite for Battery Safety and Durability

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Solution Overview

Problem

Lithium-ion cells using liquid electrolytes face safety issues due to potential ignition and rupture from temperature abnormalities, and polymer-based solid electrolytes can suffer from durability problems under stress, leading to breakage and thinning.

Innovation Solution

A polymer electrolyte is developed by polymerizing a monomer with oxyethylene units and a glyme, combined with a salt, forming a plasticized crosslinked network that maintains mechanical strength and ionic conductivity, and can be used in a composite material with a porous carrier to enhance durability and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polymer electrolyte is used to improve safety and prevent ignition, then safety is improved, but durability decreases due to breakage and thinning under stress

Engineering Contradiction:
ImprovesafetyVSAvoiddurability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent combines polymer electrolyte with inorganic solid electrolyte particles to create a composite structure. The inorganic particles reinforce the polymer matrix, preventing breakage and thinning under stress while maintaining the safety benefits of solid electrolyte. This composite approach allows the electrolyte to withstand mechanical stress without sacrificing safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the polymer electrolyte composition by adding inorganic solid electrolyte particles and adjusting the ratio of polymer to inorganic components. This parameter change transforms the electrolyte from a purely organic polymer structure to a hybrid composite, enhancing mechanical strength and durability while preserving ionic conductivity and safety properties.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the electrolyte is made stretchable and flexible to improve adaptability, then adaptability is improved, but mechanical strength decreases leading to breakage

Engineering Contradiction:
Improvestretchability and flexibilityVSAvoidmechanical strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The composite structure of polymer matrix with inorganic particles provides both flexibility and strength. The polymer component allows stretching and bending, while the inorganic particles act as reinforcement to prevent breakage, achieving a balance between adaptability and mechanical strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The inorganic solid electrolyte particles are distributed throughout the polymer matrix, providing localized reinforcement at critical stress points while maintaining the overall flexibility of the polymer structure. This local quality enhancement allows the electrolyte to be both stretchable and strong.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte exhibits stretchability, flexibility, and high ionic conductivity while preventing mechanical stress-induced durability issues, and when used in a composite material, it improves mechanical properties and ionic conductivity, preventing dendrite generation and maintaining performance over time.

Implementation Method 1

a polymer obtained by polymerizing a monomer represented by the following Formula (1)

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

a glyme represented by the following Formula (2)... forming a plasticized crosslinked network

Methodology Applied
Scientific EffectPlasticization:

Implementation Method 3

at least one salt selected from the group consisting of a lithium salt, a sodium salt, a magnesium salt, a potassium salt, and a calcium salt... high ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230261259A1Electrolyte, secondary cell, and composite material
Publication Date: 2023.08.17 TOHOKU UNIV
  • US20230261259A1 patent drawing
  • US20230261259A1 patent drawing
  • US20230261259A1 patent drawing

AI summary

An object is to provide an electrolyte having stretchability and flexibility and capable of preventing a decrease in durability of the electrolyte, a secondary cell, and a composite material. The object can be implemented with an electrolyte containing: a polymer obtained by polymerizing a monomer represented by the following Formula (1) (In Formula (1), R1 and R2 each independently represent H or a linear, branched, or cyclic alkyl group having 1 to 20 carbon atoms. X1 and X2 each independently represent O or NH. When X2 is O, n represents an integer of 0 to 30 on average, and when X2 is NH, n represents an integer of 1 to 30 on average.); a glyme represented by the following Formula (2) (In Formula (2), R3 and R4 each independently represent an alkyl group having 1 to 4 carbon atoms, and m represents an integer of 1 to 4.); and at least one salt selected from the group consisting of a lithium salt, a sodium salt, a magnesium salt, a potassium salt, and a calcium salt.