Phase-Separated Polymer Electrolyte for Low-Humidity Proton Conductivity

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Solution Overview

Problem

Conventional hydrocarbon-based polymer electrolyte materials exhibit insufficient proton conductivity, mechanical strength, and chemical stability, particularly under low humidity conditions, limiting their effectiveness in fuel cell applications.

Innovation Solution

A polymer electrolyte article with a phase-separated structure, where the average periodic distance in water and atmosphere satisfies a specific condition (≤2.20), achieved through controlling molecular weights of ionic and non-ionic segments and phase-separated structure configurations, enhances proton conductivity and physical durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrocarbon-based electrolyte materials are used to replace fluorinated electrolyte material, then cost is reduced and heat resistance is improved, but proton conductivity under low humidity conditions deteriorates

Engineering Contradiction:
Improveproton conductivityVSAvoidlow humidity condition impact
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical structure parameters of the hydrocarbon-based polymer electrolyte by introducing specific ionic groups (sulfonic acid, phosphoric acid, carboxylic acid) and adjusting the polymer composition to achieve high proton conductivity under low humidity conditions while maintaining cost-effectiveness and heat resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymer electrolyte system combining hydrocarbon-based polymer chains with ionic groups, achieving a material that integrates the advantages of both fluorinated polymers (proton conductivity) and hydrocarbon polymers (cost, heat resistance) while mitigating their individual disadvantages

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional hydrocarbon-based electrolyte materials are used, then cost is reduced, but mechanical strength and chemical stability are insufficient

Engineering Contradiction:
Improvechemical stabilityVSAvoidmaterial performance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention modifies the chemical structure of hydrocarbon-based polymers by introducing ionic groups and adjusting molecular weight and composition to simultaneously achieve high chemical stability and maintain ease of manufacture through established polymerization processes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If polymer electrolyte with phase-separated structure is used, then proton conductivity under low humidity conditions is improved, but mechanical strength is insufficient

Engineering Contradiction:
Improveproton conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention creates local phase-separated regions within the polymer electrolyte where ionic groups aggregate to form proton conduction channels, while the bulk polymer matrix maintains mechanical integrity, achieving both high proton conductivity and mechanical strength through spatial differentiation of functions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer electrolyte article demonstrates high proton conductivity and physical durability, maintaining performance under varying humidity conditions, making it suitable for fuel cell applications.

Implementation Method 1

A polymer electrolyte article with a phase-separated structure, where the average periodic distance in water and atmosphere satisfies a specific condition (≤2.20), achieved through controlling molecular weights of ionic and non-ionic segments

Methodology Applied
Scientific EffectPhase separation:

Data Source

PatentUS20240182639A1Polyelectrolyte molded body, and polyelectrolyte membrane, electrolyte membrane with catalyst layer, membrane electrode assembly, solid polymer-type fuel cell, and water electrolysis-style hydrogen production device in which said polyelectrolyte molded body is used
Publication Date: 2024.06.06 TORAY INDUSTRIES INC
  • US20240182639A1 patent drawing
  • US20240182639A1 patent drawing
  • US20240182639A1 patent drawing

AI summary

Provided is a polymer electrolyte article having high proton conductivity, mechanical strength, and chemical stability, wherein, for the average periodic distance in the phase-separated structure of the polymer electrolyte article observed by small-angle X-ray scattering, the average periodic distance in the atmosphere and the average periodic distance in water satisfy the following condition: (the average periodic distance in water)/(the average periodic distance in the atmosphere)≤2.20.