Polymer Electrolyte Membrane with Dual-Solvent Phase Separation

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Solution Overview

Problem

Existing polymer electrolyte membranes in fuel cells face challenges in maintaining efficient ionic conductivity while minimizing water absorption and dimensional changes, leading to potential damage at the membrane-catalyst interface due to swelling and shrinkage.

Innovation Solution

A polymer electrolyte composition comprising a first solvent, a second solvent, and a block-type copolymer with hydrophilic and hydrophobic blocks, where the second solvent enhances solubility and phase separation, forming an electrolyte membrane with improved cation conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the polymer electrolyte membrane absorbs water to maintain ionic conductivity, then ionic conduction efficiency is improved, but dimensional stability deteriorates due to swelling and shrinkage

Engineering Contradiction:
Improveionic conduction efficiencyVSAvoiddimensional stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the chemical composition parameters of the polymer electrolyte membrane by incorporating specific hydrophilic blocks with controlled ion exchange capacities and hydrophobic blocks with defined molecular weights. This parameter optimization allows the membrane to achieve adequate ionic conductivity while reducing excessive water absorption that causes dimensional instability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by combining hydrophilic blocks (containing ion exchange groups) with hydrophobic blocks (providing structural stability) in a block copolymer architecture. This composite material design enables the membrane to simultaneously provide ionic conduction pathways and maintain dimensional stability during hydration cycles

Inventive Principle:
Principle #40Composite materials

2Reliability

If the polymer electrolyte membrane absorbs water for ion conduction, then electrical performance is improved, but mechanical strength deteriorates due to swelling

Engineering Contradiction:
Improveelectrical performanceVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent optimizes the ion exchange capacity parameter within a specific range (0.5-2.0 mmol/g) and controls the molecular weight of hydrophobic blocks to provide mechanical reinforcement. These parameter adjustments ensure the membrane maintains sufficient mechanical strength even when hydrated for optimal electrical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The block copolymer composite structure combines hydrophilic regions for ionic conduction with hydrophobic regions providing mechanical reinforcement. The hydrophobic blocks act as structural support that maintains mechanical integrity during water absorption, preventing excessive swelling that would compromise strength

Inventive Principle:
Principle #40Composite materials

3Reliability

If the polymer electrolyte membrane is kept in wet state for ionic conduction, then conductivity is improved, but durability deteriorates due to repeated swelling and shrinkage

Engineering Contradiction:
Improveionic conductivityVSAvoiddurability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent controls the ion exchange capacity and hydrophobic block content to optimize the water absorption ratio within a specific range. This parameter control ensures the membrane maintains adequate ionic conductivity while minimizing the magnitude of swelling and shrinkage cycles, thereby improving durability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The block copolymer composite structure provides a balanced architecture where hydrophilic blocks enable ionic conduction and hydrophobic blocks provide dimensional stability. This composite design reduces the stress from repeated swelling-shrinkage cycles, enhancing the membrane's durability over time

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the formation of an electrolyte membrane with enhanced solubility and morphology, resulting in improved cation conductivity and reduced dimensional changes, thus enhancing the performance and stability of fuel cells.

Implementation Method 1

the polymer comprises a hydrophilic functional group which is dissolved in the first solvent by a first stabilization energy and which is dissolved in the second solvent by a second stabilization energy

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

the produced hydrogen ions are conducted (ion conduction) to the other catalyst layer through the polymer electrolyte membrane

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

the polymer electrolyte membrane is subjected to alternating between swelling and shrinkage by water absorption/drying

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP2827416B1Polymer electrolyte composition, electrolyte membrane, membrane-electrode assembly and fuel cell
Publication Date: 2018.03.07 LG CHEM LTD
  • EP2827416B1 patent drawingFigure 1~2
  • EP2827416B1 patent drawing
  • EP2827416B1 patent drawing

AI summary

Provided are a polymer electrolyte composition, an electrolyte membrane, a membrane electrolyte assembly, and a fuel cell. The polymer electrolyte composition according to an exemplary embodiment of this application includes a first solvent, a second solvent which is different from the first solvent, and a polymer which is reacted with the first solvent and the second solvent, in which the polymer includes a functional group which reacts with the first solvent by a first reaction energy and with the second solvent by a second reaction energy, and the second reaction energy is smaller than the first reaction energy.