Polymer Gel Seed Adhesion for Vertical Aeroponic Growth

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Solution Overview

Problem

Current aeroponic systems for vertically growing crops require significant labor and separate nursery facilities, and can be detrimental to plants due to the process of transplanting them from a horizontal to a vertical plane.

Innovation Solution

Adhering plant seeds to a substrate with a polymer gel in a horizontal plane, allowing the gel to solidify before moving the substrate to a vertical plane for growth, which secures the seeds in place and provides a mist environment for water and nutrients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If plants are transplanted from horizontal nursery to vertical walls in conventional aeroponic systems, then vertical growth is achieved, but labor requirements increase and plant stress occurs

Engineering Contradiction:
Improvevertical growth efficiencyVSAvoidlabor requirements
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent applies preliminary action by adhering seeds directly to the vertical substrate in their germination stage using a gel composition, eliminating the need for subsequent transplanting operations. The gel provides initial anchoring and moisture retention, allowing plants to establish themselves directly in their final vertical position, thus preventing labor-intensive transplanting and associated plant stress.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If seeds are adhered to substrate using conventional methods, then seed positioning is achieved, but seed security during vertical positioning is insufficient

Engineering Contradiction:
Improveseed attachment reliabilityVSAvoidadhesion mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by formulating a gel composition that integrates multiple functional components: adhesion agents to bond seeds to the substrate, moisture-retaining hydrocolloids, and nutrients. This composite gel structure provides reliable seed attachment while maintaining simplicity in application, as the entire adhesion and nourishment system is delivered through a single applicable material rather than multiple separate mechanisms.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method reduces labor and plant stress by securely attaching seeds to the substrate before vertical growth, ensuring efficient water and nutrient delivery and promoting healthy plant development.

Implementation Method 1

adhering plant seeds to a substrate with a polymer gel

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

the polymer is applied as a solution, with the solution gelling or solidifying after application

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 3

The mist is formed using a liquid solution, with the mist providing water and nutrients for plant growth

Methodology Applied
Scientific EffectAerosol mist formation: Aerosol

Data Source

PatentUS11659794B2Wall structure adapted for aqueously grown microgreens
Publication Date: 2023.05.30 VELOCIGRO INC
  • US11659794B2 patent drawing
  • US11659794B2 patent drawing
  • US11659794B2 patent drawing

AI summary

Crops, for example microgreens, may be aeroponically grown from seed on substrates. The substrates may be seeded with the substrates in a horizontal position, and then arranged vertically for germination and further growth. A gelling material in solution, with the gelling material for example a gellum, may be applied to the substrates, while in the horizontal position, so that the seeds are retained on the substrates when the substrates are moved to a vertical position.