Polymer Graphene Composite Gel Electrolyte for Dye-Sensitized Solar Cells

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Solution Overview

Problem

Dye-sensitized solar cells using polymer gel electrolytes face challenges with high viscosity leading to incomplete injection into mesoscale pores and low photoelectric conversion efficiency due to low ion diffusibility and conductivity, particularly when using conventional polymer-based electrolytes.

Innovation Solution

A method involving the formation of a polymer particle layer on a counter electrode, coated with graphene flakes, followed by in-situ gelation with an electrolytic solution to create a polymer/graphene composite gel electrolyte, enhancing ion diffusibility and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymer gel electrolyte is used to replace liquid electrolyte, then leakage and evaporation are reduced improving stability, but viscosity increases making injection into mesoscale pores difficult

Engineering Contradiction:
ImprovestabilityVSAvoidinjection difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the physical and chemical parameters of the polymer gel electrolyte by controlling polymer concentration (5-20 wt%), using specific molecular weight polymers (100,000-1,000,000), and adjusting crosslinking density to optimize the balance between viscosity and gelation properties, enabling successful injection while maintaining stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent prepares the polymer gel electrolyte solution with appropriate viscosity and gelation characteristics before injection, allowing it to flow into mesoscale pores during assembly, then triggers gelation after injection to achieve the desired stability without injection difficulties

Inventive Principle:
Principle #10Preliminary action

2Strength

If polymer concentration is increased to improve gel strength, then structural integrity improves, but ion diffusibility and conductivity decrease reducing photoelectric conversion efficiency

Engineering Contradiction:
Improvegel strengthVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent optimizes polymer concentration within the range of 5-20 wt% and selects specific molecular weights (100,000-1,000,000) to achieve the right balance between gel strength and ion transport properties, ensuring both structural integrity and photoelectric conversion efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite gel electrolyte system combining polymer matrix with ionic liquid or salt components, where the polymer provides structural strength while the ionic components ensure high ion conductivity and diffusibility, resolving the contradiction between gel strength and photoelectric conversion efficiency

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional polymer-based electrolyte is used, then ease of manufacture is improved, but ion diffusibility and conductivity are low reducing photoelectric conversion efficiency

Engineering Contradiction:
Improveease of manufactureVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent develops a composite gel electrolyte combining conventional polymer materials with ionic liquids or salts, maintaining the ease of manufacture of polymer-based systems while significantly enhancing ion diffusibility and conductivity through the ionic components, thereby improving photoelectric conversion efficiency

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of the polymer electrolyte by incorporating ionic liquids or salts at optimized concentrations, changing the electrolyte's ion transport properties while maintaining polymer-based manufacturability and processing advantages

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer/graphene composite gel electrolyte achieves photoelectric conversion efficiency comparable to conventional liquid electrolytes, addressing issues of incomplete injection and stability, and can be applied to energy devices like lithium batteries and capacitors.

Implementation Method 1

injecting an electrolytic solution into a gap between the counter electrode and a photoelectrode for in-situ gelation of the polymer particle layer by a solvent included in the electrolytic solution to form a polymer matrix

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 2

a carbon nanomaterial tends to improve conductivity and dissociation due to its high adsorption of lithium ions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The nanoparticle fillers compensate low diffusibility of electrolyte ions and low conductivity of the polymer gel electrolyte film in the polymer matrix

Methodology Applied
Scientific EffectConduction: Conduction (electrical)

Data Source

PatentUS10403446B2Dye-sensitized solar cell including polymer/graphene composite gel electrolyte and methods of preparing the same
Publication Date: 2019.09.03 SOGANG UNIV RES FOUND
  • US10403446B2 patent drawing
  • US10403446B2 patent drawing
  • US10403446B2 patent drawing

AI summary

Disclosed are a dye-sensitized solar cell including a polymer/graphene composite gel electrolyte and methods of preparing the dye-sensitized solar cell.