Polymer Hole Transfer Layer for OLED Thermal Stability

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Solution Overview

Problem

Current organic light emitting devices face challenges with materials that lack thermal stability, efficient charge transfer, and chemical stability, leading to issues with high current handling, low voltage driving, and short device lifetime due to inadequate band gap and molecular orbital energy levels, as well as solvent tolerance and crystallinity problems during solution processing.

Innovation Solution

A polymer with a specific unit structure, represented by Chemical Formula 1, is developed, which provides high solubility in organic solvents, controls glass transition temperature, and forms a stable film, enabling low driving voltage, high light emission efficiency, and long device lifetime by acting as a hole transfer or injection layer in organic light emitting devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If NPB is used as a hole transfer layer material, then the device can be manufactured with current materials, but the glass transition temperature is 100°C or lower causing difficulty in high current applications

Engineering Contradiction:
Improveglass transition temperatureVSAvoidhigh current handling capability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent modifies the molecular structure of hole transfer materials by introducing specific chemical groups and adjusting molecular weight to raise the glass transition temperature above 100°C, enabling high current handling capability while maintaining material processability

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If PEDOT:PSS is used as a hole transfer material, then solution coating manufacturing is enabled, but the LUMO energy level is lower than light emitting layer materials causing efficiency and lifetime problems

Engineering Contradiction:
Improvesolution coating manufacturabilityVSAvoiddevice efficiency and lifetime
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent adjusts the HOMO and LUMO energy levels of the hole transfer material through molecular structure design, ensuring the LUMO level is higher than that of light emitting layer materials while maintaining solution processability and electrochemical stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite hole transfer materials combining conductive polymer components with specific organic compounds to achieve both solution coating compatibility and appropriate energy level alignment for high efficiency and long device lifetime

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If materials with high solubility are used for solution processing, then coating manufacturing is enabled, but solvent tolerance and crystal precipitation problems occur

Engineering Contradiction:
Improvesolution processing capabilityVSAvoidsolvent tolerance and film uniformity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent optimizes the molecular structure to achieve balanced solubility characteristics, introducing hydrophobic and hydrophilic groups in appropriate ratios to enable solution processing while maintaining solvent tolerance and preventing crystal precipitation during coating formation

Inventive Principle:
Principle #35Parameter changes

4Productivity

If materials with proper charge mobility are used, then exciton formation efficiency is maximized, but thermal stability may be compromised

Engineering Contradiction:
Improveexciton formation efficiencyVSAvoidthermal stability
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent creates composite materials combining high charge mobility components with thermally stable structural units, achieving both efficient exciton formation through balanced charge transport and high thermal stability for reliable device operation

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11374175B2Polymer, coating composition comprising same, and organic light-emitting device using same
Publication Date: 2022.06.28 LG CHEM LTD
  • US11374175B2 patent drawing
  • US11374175B2 patent drawing
  • US11374175B2 patent drawing

AI summary

The present disclosure relates to a polymer including a unit represented by Chemical Formula 1, a coating composition including the polymer, and an organic light emitting device formed using the same.