Pyrolysis GC-MS Polymer Identification From Decomposition Products

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Solution Overview

Problem

Existing methods for detecting whether a substance is present in a sample require manual analysis of multiple derived substances, which is time-consuming and inefficient, particularly for polymers with high molecular weights that are difficult to dissolve.

Innovation Solution

An analysis data processing device and method that associates first substances with their decomposition or reaction products, using Pyrolysis-Gas Chromatograph-mass Spectrometer (Py-GC-MC) to separate and detect components, and an information processor to determine the presence of first substances based on detection data and substance databases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual analysis of multiple derived substances is performed to determine presence of a substance, then detection accuracy is improved, but analysis time and effort increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-storing substance data including decomposition and reaction products in a database before analysis. During actual analysis, the information producer automatically retrieves and compares detected substances against this pre-prepared data, eliminating the need for manual case-by-case examination while maintaining accurate detection of the target substance through its decomposition products.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The information producer automatically determines the presence of the target substance by self-comparing detected substances against stored substance data without requiring external manual analysis. The system serves itself by autonomously processing detection results, identifying decomposition products, and concluding substance presence based on predefined criteria, thereby reducing dependency on analyst time and effort.

Inventive Principle:
Principle #25Self-service

2Reliability

If detection of multiple derived substances is performed to identify a polymer, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The information producer serves multiple functions: it detects decomposition products, identifies reaction products, determines target substance presence, and generates comprehensive analysis results. This multi-functional approach consolidates what would otherwise require multiple separate analytical systems into a single integrated device, maintaining high detection reliability through comprehensive substance identification while reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The substance data stored in the database acts as an intermediary between the detection system and the analysis conclusion. It contains pre-defined relationships between target substances and their decomposition/products, serving as a reference mediator that translates complex detection data into reliable substance identification without requiring complex real-time analysis algorithms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If automated analysis processing is implemented, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improveanalysis efficiencyVSAvoidprocessing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by pre-storing comprehensive substance data including decomposition pathways and reaction products in a database before automated analysis. During operation, the information producer automatically retrieves and compares detected substances against this pre-prepared reference data, enabling rapid automated determination of target substance presence without complex real-time computational algorithms, thus improving productivity while keeping the processing system relatively simple.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses stored substance data as a reference copy or template for comparison against actual detection results. The information producer copies expected decomposition product patterns from the database and compares them with detected substances, enabling automated analysis through simple pattern matching rather than complex computational processing, thereby improving productivity without significantly increasing device complexity.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficiently provides information on the presence of substances in samples by automating the analysis of multiple derived substances, enabling accurate and rapid determination of polymers and their decomposition products.

Implementation Method 1

a plurality of different substances produced by pyrolytical decomposition of a polymer are detected by pyrolysis chromatography/mass spectrometry

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 2

pyrolysis chromatography/mass spectrometry

Methodology Applied
Scientific EffectGas chromatography: Chromatography

Implementation Method 3

pyrolysis chromatography/mass spectrometry

Methodology Applied
Scientific EffectMass spectrometry:

Data Source

PatentUS12442802B2Analysis data processing device, analysis device, analysis data processing method and non-transitory computer readable medium storing examination program
Publication Date: 2025.10.14 SHIMADZU CORP
  • US12442802B2 patent drawing
  • US12442802B2 patent drawing
  • US12442802B2 patent drawing

AI summary

An analysis data processing device includes an information producer that produces first information in regard to whether a first substance to be analyzed is included in a sample based on first data in which a first substance and a plurality of second substances included in the first substance or produced by decomposition or reaction of the first substance are associated with each other and second data obtained by detection of a second substance in an analysis of the sample, and an output controller that outputs the first information together with information of the detected substance.