Polymer Junction Cross-Point Array for Programmable Memory

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Solution Overview

Problem

Conventional memristor designs are complex and costly to manufacture due to the use of multiple active materials, requiring numerous fabrication steps and reducing yield.

Innovation Solution

A programmable memory device with a cross-point array of polymer junctions, where polymeric resistance elements made from electrically conductive organic polymers like polyaniline are formed using selective chemical de-doping, eliminating the need for additional patterning and simplifying the fabrication process, and allowing for individually programmed conductance levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional memristor designs use multiple active materials, then device functionality is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidnumber of active materials
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple active materials into a single polymeric resistance element layer. The conductive polymer matrix and dispersed semiconductor nanocrystals are integrated into one homogeneous layer, eliminating the need for separate layers of different materials and their associated interface fabrication steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses a composite material system consisting of a conductive polymer matrix (e.g., polyaniline, polypyrrole) with dispersed semiconductor nanocrystals (e.g., CdSe, PbS). This composite approach within a single material layer provides both conductive and memory functionalities without requiring multiple separate active material layers.

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional memristor fabrication uses multiple patterning steps, then individual element definition is achieved, but fabrication time and cost increase

Engineering Contradiction:
Improvefabrication speedVSAvoidelement definition accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent uses self-assembling block copolymers to spontaneously segment the continuous polymeric resistance element layer into discrete, uniformly sized domains. This self-segmentation occurs during the material formation process itself, eliminating the need for subsequent lithographic patterning steps to define individual elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The block copolymer segmentation is performed preliminarily during the material deposition and annealing stages, before any electrode fabrication or device assembly steps. This preliminary structuring establishes the element pattern early in the process, simplifying all subsequent fabrication steps.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional designs require multiple fabrication steps, then device performance is achieved, but manufacturing yield decreases

Engineering Contradiction:
Improvemanufacturing yieldVSAvoidnumber of fabrication steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges material deposition, element patterning, and layer formation into a single integrated process step. The conductive polymer composite is deposited as a continuous layer that simultaneously provides both the resistive element material and the self-defined element geometry through block copolymer segmentation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The block copolymer system performs self-organization and self-patterning during the annealing process, automatically defining the element structure without external intervention or additional processing steps. This self-service approach reduces process variability and improves yield.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of memory devices with tunable conductance levels, reducing manufacturing complexity and cost, and allowing for efficient data storage and retrieval, suitable for applications like artificial intelligence inferencing.

Implementation Method 1

selective chemical de-doping to create the individual polymeric resistance elements

Methodology Applied
Scientific EffectChemical de-doping:

Implementation Method 2

programming the polymeric resistance elements using a voltage bias applied via the rows and the columns to increase a resistance of the polymeric resistance elements, wherein the voltage bias used program the polymeric resistance elements is greater than a threshold

Methodology Applied
Scientific EffectElectrical resistance change: Electrical Resistance

Data Source

PatentUS11842771B2Cross-point array of polymer junctions with individually-programmed conductances
Publication Date: 2023.12.12 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11842771B2 patent drawing
  • US11842771B2 patent drawing
  • US11842771B2 patent drawing

AI summary

Programmable memory devices having a cross-point array of polymer junctions with individually-programmed conductances are provided. In one aspect, a method of forming a memory device includes: forming first metal lines on an insulating substrate; forming polymeric resistance elements on the first metal lines; and forming second metal lines over the polymeric resistance elements with a single one of the polymeric resistance elements present at each intersection of the first/second metal lines forming a cross-point array. A memory device and a method of operating a memory device are also provided.